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Albany Molecular Research Inc v Alphapharm Pty Ltd [2011] FCA 120 (18 February 2011)
Last Updated: 21 February 2011
FEDERAL COURT OF AUSTRALIA
Albany
Molecular Research Inc v Alphapharm Pty Ltd [2011] FCA 120
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Citation:
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Albany Molecular Research Inc v Alphapharm Pty Ltd [2011] FCA 120
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Parties:
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ALBANY MOLECULAR RESEARCH INC v ALPHAPHARM PTY
LTD (ACN 002 359 739)
ALBANY MOLECULAR RESEARCH, INC v ARROW PHARMACEUTICALS PTY LTD (ACN 003
144 170), SIGMA PHARMACEUTICALS LIMITED (ACN 088 417 403),
SIGMA PHARMACEUTICALS
(AUSTRALIA) PTY LTD (ACN 004 118 594), SIGMA COMPANY LIMITED (ACN 004 132 923)
and AVENTIS PHARMACEUTICALS,
INC
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File numbers:
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VID 219 of 2007 VID 883 of 2007
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Judge:
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JESSUP J
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Date of judgment:
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Catchwords:
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INTELLECTUAL PROPERTY – Patents
– Whether patent invalid for want of novelty – Whether want of
novelty established by disclosure of specific
compound in terms in prior art
base – Whether prior art needs to provide, for a skilled person working in
the relevant area,
information as to the means by which compound could
practically and effectively be prepared – Whether prior art disclosed
effective
means – Whether further experiments and further information
required in order to prepare compound – Whether further experiments
and
further information more than ordinary methods of trial and error
INTELLECTUAL PROPERTY – Patents – Whether patent invalid
for lack of inventive step – Whether a skilled person faced with the
problem
of preparing the relevant compound in substantial purity would have been
led, as a matter of routine, to try that which was invented
under the patent in
suit
INTELLECTUAL PROPERTY – Patents – Whether patent invalid
due to inadequate description of invention or lack of clarity – Whether
the
expression “substantially pure” sufficiently clear
INTELLECTUAL PROPERTY – Patents – Amendment to
specification – Whether amendment affected priority date – Whether
matter claimed
post amendment fell within scope of claims before amendment
INTELLECTUAL PROPERTY – Patents – Whether patent a
manner of manufacture – Whether patent disclosed a new invention –
Whether patent
merely claimed a substance with desired attributes
INTELLECTUAL PROPERTY – Patents – Whether patent invalid
for lack of sufficient description – Whether patent gave the best method
known
to the inventor of performing the invention
INTELLECTUAL PROPERTY – Patents – Whether patent invalid
for lack of fair basis in the claims
INTELLECTUAL PROPERTY – Patents – Whether patent invalid
due to false suggestion – Whether false suggestion made to commissioner
–
Whether false suggestion materially contributed to commissioner’s
decision to grant patent, or was a material, inducing factor
which led to
grant
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Legislation:
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Cases cited:
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29-30 November, 1-3, 6-10 December 2010
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Place:
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Melbourne
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Division:
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GENERAL DIVISION
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Category:
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Catchwords
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Number of paragraphs:
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Counsel for the Applicant:
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Mr A Archibald QC with Mr A Ryan SC and Ms K
Beattie
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Solicitor for the Applicant:
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Phillips Ormonde Fitzpatrick
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Counsel for the Respondent in VID219 of 2007:
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Mr D Catterns QC with Mr N Murray
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Solicitor for the Respondent in VID 219 of 2007:
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Mallesons Stephen Jaques
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Counsel for the Respondents in VID 883 of 2007:
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Mr D Shavin QC with Ms H Rofe
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Solicitor for the Respondents in VID 883 of 2007
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IN THE FEDERAL COURT OF AUSTRALIA
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VICTORIA DISTRICT REGISTRY
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ALBANY MOLECULAR RESEARCH,
INC Applicant/Cross-Claimant
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AND:
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ALPHAPHARM PTY LTD (ACN 002 359 739) Respondent/Cross
Claimant
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DATE OF ORDER:
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WHERE MADE:
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THE COURT ORDERS THAT:
- The
parties file and serve memoranda setting out their submissions as to the orders
which should be made to reflect the court’s
reasons published this day,
together with any submissions as to costs, in accordance with the following
timetable:
(a) the respondent/cross-claimant within seven days;
(b) the applicant/cross-respondent within a further seven days;
(c) the respondent/cross-claimant in reply (if necessary), within a further
seven days.
Note: Settlement and entry of orders is dealt with in Order 36 of the Federal
Court Rules.
The text of entered orders can be located using Federal Law
Search on the Court’s website.
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IN THE FEDERAL COURT OF AUSTRALIA
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VICTORIA DISTRICT REGISTRY
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GENERAL DIVISION
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VID 883 of 2007
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BETWEEN:
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ALBANY MOLECULAR RESEARCH INC Applicant/First
Cross-Respondent
AVENTIS PHARMACEUTICALS, INC Second Cross-Respondent
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AND:
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ARROW PHARMACEUTICALS PTY LTD (ACN 003 144 170) First
Respondent/First Cross-Claimant
SIGMA PHARMACEUTICALS LIMITED (ACN 088 417 403) Third
Respondent/Third Cross-Claimant
SIGMA PHARMACEUTICALS (AUSTRALIA) PTY LTD (ACN 004 118
594) Fourth Respondent/Fourth Cross-Claimant
SIGMA COMPANY LIMITED (ACN 004 132 923) Fifth Respondent/Fifth
Cross-Claimant
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JUDGE:
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JESSUP J
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DATE OF ORDER:
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18 FEBRUARY 2011
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WHERE MADE:
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MELBOURNE
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THE COURT ORDERS THAT:
- The
parties file and serve memoranda setting out their submissions as to the orders
which should be made to reflect the court’s
reasons published this day,
together with any submissions as to costs, in accordance with the following
timetable:
(a) the respondents/cross-claimants within seven
days;
(b) the applicant/cross-respondents within a further seven days;
(c) the respondents/cross-claimants in reply (if necessary), within a further
seven days.
Note: Settlement and entry of orders is dealt with in Order 36 of the Federal
Court Rules.
The text of entered orders can be located using Federal Law
Search on the Court’s website.
IN THE FEDERAL COURT OF AUSTRALIA
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VICTORIA DISTRICT REGISTRY
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GENERAL DIVISION
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VID 219 of 2007
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BETWEEN:
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ALBANY MOLECULAR RESEARCH,
INC Applicant/Cross-Claimant
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AND:
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ALPHAPHARM PTY LTD Respondent/Cross Claimant
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IN THE FEDERAL COURT OF AUSTRALIA
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VICTORIA DISTRICT REGISTRY
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GENERAL DIVISION
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VID 883 of 2007
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BETWEEN:
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ALBANY MOLECULAR RESEARCH INC Applicant/First
Cross-Respondent
AVENTIS PHARMACEUTICALS, INC Second Cross-Respondent
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AND:
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ARROW PHARMACEUTICALS PTY LTD (ACN 003 144 170) First
Respondent/First Cross-Claimant
SIGMA PHARMACEUTICALS LIMITED (ACN 088 417 403) Third
Respondent/Third Cross-Claimant
SIGMA PHARMACEUTICALS (AUSTRALIA) PTY LTD (ACN 004 118
594) Fourth Respondent/Fourth Cross-Claimant
SIGMA COMPANY LIMITED (ACN 004 132 923) Fifth Respondent/Fifth
Cross-Claimant
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JUDGE:
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JESSUP J
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DATE:
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18 FEBRUARY 2011
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PLACE:
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MELBOURNE
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REASONS FOR JUDGMENT
- There
are two proceedings presently before the court. Each relates to Australian
Patent No 699799 titled
“Piperidine derivatives
and process for their production”, the priority date of which is 24 June
1993. The applicant in each
proceeding is the patentee, Albany Molecular
Research, Inc (“AMR”). In proceeding VID 219 of 2007, AMR alleges
that
the respondent, Alphapharm Pty Ltd (“Alphapharm”) has infringed
the patent by making, selling and otherwise dealing in
the pharmaceutical
product known as “Xergic”, the active ingredient in which is
fexofenadine hydrochloride, the hydrochloride
salt of one of the compounds
covered by the patent. In proceeding VID 883 of 2007, AMR alleges that the
respondents, Arrow Pharmaceuticals
Pty Ltd, Sigma Pharmaceuticals Ltd, Sigma
Pharmaceuticals (Australia) Pty Ltd and Sigma Company Ltd (together, “the
Sigma respondents”)
infringed the same claims of the patent by making,
selling and otherwise dealing in various pharmaceutical products – many
of
which carry a label which includes the term “fexo” – of which
the active ingredient is fexofenadine hydrochloride.
- The
respondents in both proceedings contend that the patent in suit is, and has at
all material times been, invalid for want of novelty,
lack of an inventive step,
inadequate description of the invention, failure to define the invention, lack
of clarity and succinctness
in the claims, lack of fair basis in the claims and
false suggestion. They also allege that the invention is not a manner of
manufacture
within the meaning of s 6 of the Statute of Monopolies,
and that, if the patent is otherwise valid, the priority date is 15 September
1998. Likewise, in both proceedings, there are cross-claims
for revocation, in
which the grounds correspond broadly to the points taken by way of defence. In
VID 219 of 2007, Alphapharm is
the cross-claimant and AMR is the
cross-respondent. In VID 883 of 2007, the Sigma respondents are the
cross-claimants, AMR is the
first cross-respondent and Aventis Pharmaceuticals,
Inc is the second cross-respondent, joined as exclusive licensee of the patent
in suit.
- According
to the “background” section of the complete specification to the
patent in suit, the compound
1-(p-tert-butylphenyl)-4-[4'-(α-hydroxydiphenylmethyl)-1'-piperidinyl]-butanol,
known as “terfenadine”, is a non-sedating anti-histamine. It is
said that terfenadine has been linked to potentially
fatal abnormal heart
rhythms in some patients with liver disease, or who also take the anti-fungal
drug ketoconazole or the antibiotic
erythromycin. It is said that, in animal
and human metabolic studies, terfenadine was shown to undergo high first-pass
effect, resulting
in readily measurable plasma concentrations of the major
metabolite
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-hydroxybutyl]-α,α-dimethylphenylacetic
acid, also known as terfenadine carboxylic acid metabolite.
- To
the extent presently relevant, the invention under the patent in suit is said to
relate to substantially pure piperidine derivative
compounds of the formula
–

wherein
Rl is hydrogen or hydroxy;
R2 is hydrogen;
or R1 and R2 taken together form a second bond between the
carbon atoms bearing R1 and R2;
R3 is -COOH or -COOR4 ;
R4 is an alkyl with 1 to 6 carbon atoms;
A, B, and D are the substituents of their rings, each of which may be different
or the same, and are selected from the group consisting
of hydrogen, halogens,
alkyl, hydroxy, or alkoxy, or other substituents.
– or a salt thereof. It is said that “these compounds are useful
in pharmaceutical compositions, particularly as antihistamines,
antiallergy
agents, and bronchodilators”. When all the substituents marked as A, B
and D are hydrogen, when R1 is a hydroxyl group, when R2
is hydrogen and when R3 is –COOH, the compound is
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-hydroxybutyl]-α,α-dimethylphenylacetic
acid, the synthetic form of terfenadine carboxylic acid metabolite. This
compound is known by the non-proprietary name “fexofenadine”.
- AMR
sues on claims 1, 6, 7, 8, 9, 10 and 11 of the patent in suit. They are also
the claims on which the respondents’ validity
case is based. To the
extent presently relevant, Claim 1 is expressed in broad terms corresponding to
those set out in para 4 above.
Claim 6 is based on Claim 1, and R1
must be a hydroxyl group. Claim 7 is based on Claim 6, and R3 must
be –COOH. Claim 8 is for “[a] pharmaceutical composition comprising
... a pharmaceutical carrier and the substantially
pure piperidine derivative
compound according to any one of claims 1 to 7”. Claim 9 is for
“[a] unit dosage formulation
comprising a pharmaceutical composition
according to claim 8, wherein said substantially pure piperidine derivative
compound is present
in an effective antiallergic amount”. Claim 10 is for
“[a] method of treating allergic reactions in a patient comprising
administering to the patient said pharmaceutical composition according to claim
8 in an effective amount”. Claim 11 is for
a compound, in accordance with
Claim 1, with reference to certain preparatory examples contained in the patent.
THE CARR PATENTS
- Central
to an understanding of the patent in suit, and to the respondents’ novelty
cases, is a series of previous USA patents
of which the inventors were Carr and
others. The two that are presently important are Nos 4,254,129 and
4,254,130. It is convenient
to refer to them as “Carr 129” and
“Carr 130” respectively. It is common ground that Carr 129
ostensibly
disclosed piperidine derivative compounds of the classes covered by
the patent in suit, including fexofenadine, but the inventor
under the patent in
suit asserted that, if the methods disclosed in Carr 129 were followed,
substantially pure compounds would
not be the result. Indeed, that circumstance
lay at the core of the justification for – and the claimed inventiveness
of –
the present invention. These are aspects to which I shall have to
give substantial attention in my consideration of the respondents’
novelty
cases, but my present concern is merely to identify the compounds disclosed in
the Carr patents (and the Australian equivalent
of Carr 129, to which I
shall turn) and how they relate to the compounds claimed in the patent in suit.
- Carr
129 was publicly available in Australia on or about 3 March 1981. It relates
to:
... novel substituted piperidine derivatives. More particularly, this invention
relates to substituted phenyl 4-substituted piperidinoalkanol
derivatives which
are useful as antihistamines, anti allergy agents and bronchodilators and to
methods of making and using the same.
The compounds disclosed in Carr 129 are of the following formula:

wherein R1 is hydrogen or hydroxy; R2 is hydrogen; or
R1 and R2 taken together form a second bond between the
carbon atoms bearing R1 and R2; n is an integer of from 1
to 5; R3 is -CH3, -CH2OH, -COOH or -COOalkyl
wherein the alkyl moiety has from 1 to 6 carbon atoms and is straight or
branched; and each of A and B is hydrogen
or hydroxy; with the provisos that at
least one of A or B is hydrogen and one of A or B is other than hydrogen when
R3 is -CH3; and pharmaceutically acceptable salts thereof.
- Among
the many examples of the compounds covered by the invention in Carr 129 is
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-hydroxybutyl]-α,α-dimethylbenzeneacetic
acid, that is to say, fexofenadine. That compound exists when, in the formula
diagrammatically depicted above, R1, R2, A and B are
hydrogen, n is 3 and R3 is -COOH. Claim 1 in Carr 129 is for
a compound of the formula set out above, wherein –
... R1 represents hydrogen or hydroxy; R2 represents
hydrogen; or R1 and R2 taken together form a second bond
between the carbon atoms bearing R1 and R2; n is an
integer of from 1 to 5; R3 is -COOH or -COOalkyl wherein the alkyl
moiety has from 1 to 6 carbon atoms and is straight or branched; and each of A
and B is hydrogen
or hydroxy; with the proviso that at least one of A or B is
hydrogen; and pharmaceutically acceptable salts and individual optical
isomers
thereof.
As explained above, fexofenadine is also disclosed by this claim.
- There
is an Australian equivalent of Carr 129: Patent No 531146 (“Carr
146”), published on 16 October 1980. Although
the terminology is not
precisely the same in all instances, it is sufficient to say that this patent
also ostensibly discloses compounds
of the same classes as does Carr 129,
including fexofenadine. The one special aspect of Carr 146 which may be
presently material
is that Claim 2 therein, which otherwise follows the terms of
Claim 1 in Carr 129, claims a “substantially pure” compound
of the
formula set out above, and has the following additional wording:
- R3
may also be –CH3 or –CH2OH;
- There is an
extra proviso that, when R3 is -CH3, “one of A or B
is other than hydrogen”;
- “pharmaceutically
acceptable bioprecurors [sic]” are also included.
- In
Carr 129, a series of examples (to which I shall return in some detail below)
ostensibly sets out how to prepare
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-
hydroxybutyl]-α,α-dimethylbenzeneacetic acid, that is, fexofenadine.
The first example describes a synthesis for the intermediate
compound ethyl
4-(4-chloro-1-oxobutyl)-α,α-dimethylphenylacetate. That is a compound
in which the chlorobutyl ketone is
substituted on the dimethylated benzene ring
at the para position (ie at 6 o’clock relative to the existing
substituent).
However, according to the patent in
suit:
Applicant has discovered that the preparation of ethyl
4-(4-chloro-1-oxobutyl)-α,α-dimethylphenylacetate by reaction of
4-chlorobutyryl chloride, aluminum chloride, and ethyl
α,α-dimethylphenylacetate in carbon disulfide, as described in Example
1 of U.S. Patent Nos. 4,254,130 and 4,285,958 provides an inseparable mixture of
monosubstituted aromatic regioisomers of the
formula:

wherein the chlorobutyryl substituent is attached at either of the three
aromatic carbons which are meta or para to the dimethylacetate
substituent.
These regioisomers are not separable by standard techniques of thin layer
chromatography, or column chromatography,
and low field proton nuclear magnetic
resonance spectroscopy is inconclusive in identifying the product of this
reaction as a mixture.
- It
is stated that it was known in the art that a monoalkyl substituent on a benzene
ring is ortho (ie at 2 and 10 o’clock relative
to the existing
substituent), para directing in electrophilic aromatic substitution reactions
such as a Friedel-Crafts reaction.
Thus, it would be expected that the
Friedel-Crafts reaction of 4-chlorobutyryl chloride with ethyl
α,α-dimethylphenylacetate
would yield predominantly a para-substituted
product, because of the electron donating, para-directing character of the
dimethylalkyl
substituent combined with the steric hindrance associated with
substitution at the ortho positions. However, the inventor states
that, in
practice, “the inductive electronic withdrawing effect of the carboxylic
ester of ethyl α,α-dimethylphenylacetate
counteracts the expected
alkyl electron donating effect, resulting in no significant directing effect for
the aromatic substitution
reaction.” It is said that “a statistical
mixture of meta to para regioisomers results, with the two meta positions
predominating.” (The meta positions are those which are situated at 4 and
8 o’clock relative to the existing substituent.)
- In
the patent in suit, the inventor claims that the mixture of regioisomers will
endure if the product of this example in Carr 129,
as achieved in practice,
is further reacted in an attempt to derive any of the compounds claimed by that
patent. Referring to the
mixture –

– it is said:
Although the ... mixture of regioisomers can be analyzed by HPLC experiments, a
practical separation to obtain gram quantities of
substantially pure
regioisomers has not been achieved. Each mixture (including the first), would
be expected to contain 33% of the
para isomer and 67% of the meta isomer. Since
these components are inseparable, it has not been possible to obtain either of
the
regioisomers in each mixture in substantially pure
form.
Thus it is said that Carr 129 (and implicitly Carr 146) does not in fact
give substantially pure para-substituted compounds.
- In
the patent in suit, there is a claim for various methods to prepare these
piperidine derivative compounds as such, ie to prepare
compounds which are
unembarrassed by the presence of meta regiosomers. However, it is not the
method claim in the patent which is
of principal concern in this proceeding.
The inventor claims to have invented the compounds themselves, including, most
relevantly
for present purposes, fexofenadine. It is asserted in the
specification that the relevant prior art, contrary to ostensible indications,
did not disclose these compounds in substantial purity because any compound made
in accordance with it would be “an inseparable
mixture” of the para
and meta regiosomers. By contrast, the inventor here makes a claim to
“substantially pure”
piperidine derivative
compounds.
THE RESPONDENTS’ PRIMARY CASE ON NOVELTY: LUNDBECK AND APOTEX
- The
patent in suit will be susceptible to revocation if the invention to which it
refers, so far as claimed in any claim, is not
novel by comparison with the
prior art base as it existed before the priority date (Patents Act 1990
(Cth) ss 138(3)(b) and 18(1)(b)(i)). The invention is to be taken to be
novel in this sense unless it is not novel in the light of information of the
kind
referred to in s 7(1) of the Patents Act. The respondents say that
Carr 129 and Carr 146 are part of the prior art base in the sense that they were
documents that were publicly
available at the priority date. That is
undoubtedly so. The contentious question is whether the invention claimed in
the patent
in suit is not novel in the light of the information set out in Carr
129 and Carr 146.
- The
respondents say that the invention claimed in Claim 1 of the patent in suit is
for a class of compounds that were in terms disclosed
in the Carr patents,
considered as documents. According to the respondents, in the case of a
compound patent, once the specific
compound is found to have been disclosed in
terms in the prior art base, the conclusion follows that the invention is not
novel and,
therefore, not patentable. For this proposition they rely upon the
recent judgments of the Full Court in H Lundbeck A/S v Alphapharm Pty Ltd
[2009] FCAFC 70; (2009) 177 FCR 151 and Apotex Pty Ltd v Sanofi-Aventis [2009] FCAFC 134; (2009) 82 IPR
416. In Lundbeck, Bennett J said (with the assent of Middleton J)
(177 FCR at 192 [180]): “Where the prior publication discloses exactly
what is claimed, there is anticipation”. That was not the situation in
Lundbeck itself, but it was in Apotex, in which case the court
held that the disclosure of a particular enantiomer in the prior art anticipated
a later patent which claimed
that enantiomer, notwithstanding that a compound
consisting only of that enantiomer had never, apparently, been made.
- In
the present case, it was accepted by AMR that the Carr patents disclosed the
relevant compounds, including fexofenadine, in terms.
It was also ultimately
accepted by AMR that that disclosure was of compounds that were pure as such.
In the case of fexofenadine,
looking only at the Carr patents as documents,
substantially pure fexofenadine was disclosed. However, it was submitted that
the
Carr patents were not anticipatory because they did not provide, for a
skilled person working in the relevant area, information as
to the means by
which the compounds to which they referred could practically and effectively be
brought into existence. In this
respect AMR relied on Hill v Evans
[1862] EngR 365; (1862) 1A IPR 1, 6, Acme Bedstead Co Ltd v Newlands Brothers Ltd
[1937] HCA 63; (1937) 58 CLR 689, 707 and Olin Corporation v Super Cartridge Co Pty Ltd
[1977] HCA 23; (1977) 180 CLR 236, 260-261. The respondents’ primary case on novelty
is that, even if this be so, it does not matter: if the prior art discloses
exactly what is claimed in the patent in suit, the invention will not be novel.
This first point is substantially one of law and,
if correct, would require me
to uphold the respondents’ novelty cases without more.
- AMR
commences with the words of Lord Westbury in Hill v Evans (1A IPR at
6-7):
The question then is, what must be the nature of the antecedent statement? I
apprehend that the principle is correctly thus expressed:
the antecedent
statement must be such that a person of ordinary knowledge of the subject would
at once perceive, understand, and
be able practically to apply the discovery
without the necessity of making further experiments and gaining further
information before
the invention can be made useful. If something remains to be
ascertained which is necessary for the useful application of the discovery,
that
affords sufficient room for another valid patent. By the words of the statute of
James, it is necessary for the validity of
a patent that the invention should
not have been known or used at the time. These words are held to mean “not
publicly known
or publicly used”. What amounts to public knowledge or
public user is still to be ascertained. One of the means of imparting
knowledge
to the public is the publication of a book, or the recording of a specification
of a patent. If, therefore, in disproving
that allegation which is involved in
every patent, that the invention was not previously known, appeal be made to an
antecedently-published
book or specification, the question is, what is the
nature and extent of the information thus acquired which is necessary to
disprove
the novelty of the subsequent patent? There is not, I think, any other
general answer that can be given to this question than this:
that the
information as to the alleged invention given by the prior publication must, for
the purposes of practical utility, be equal
to that given by the subsequent
patent. The invention must be shewn to have been before made known. Whatever,
therefore, is essential
to the invention must be read out of the prior
publication. If specific details are necessary for the practical working and
real
utility of the alleged invention, they must be found substantially in the
prior publication.
....
Upon principle, therefore, I conclude that the prior knowledge of an invention
to avoid a patent must be knowledge equal to that
required to be given by a
specification, namely, such knowledge as will enable the public to perceive the
very discovery, and to
carry the invention into practical use.
AMR relies also on what Dixon J (in Acme Bedstead 58 CLR at 707)
described as the “well-settled rule” –
... that a prior paper publication, giving information that does not become part
of common knowledge, does not invalidate a subsequent
patent unless it supplies
enough information to enable a person of proper skill in the art to produce the
mechanical device or appliance
or carry out the process claimed in the later
specification.
- According
to AMR, the principle to which Lord Westbury referred was endorsed by Stephen
and Mason JJ (with the concurrence of Barwick
CJ) in Olin. That case
concerned a patent for a plastic shotgun cartridge, in which an earlier patent,
described as “the Core patent”,
had been cited as anticipatory. A
plastic shotgun cartridge, and the general means by which it might be produced,
had indeed been
disclosed in the Core patent, but Stephen and Mason JJ held that
the disclosure was not sufficiently developed to sustain the case
of
anticipation. Their Honours said (180 CLR at
260-261):
The Core patent did not disclose a process or means of producing the wanted
article. Nor did it reveal any advance in knowledge or
development on which the
appellant's patent depended for its success. All that the Core patent did was to
describe an article without
describing the effective means by which it could be
produced. To our mind this is not enough to justify the conclusion that the
appellant's
claim fails for want of novelty. So much at least emerges from the
remarks of Lord Westbury L.C. in Hills v
Evans:
“[in order to invalidate the subsequent patent] the antecedent statement
must be such that a person of ordinary knowledge of
the subject would at once
perceive, understand, and be able practically to apply the discovery without the
necessity of making further
experiments and gaining further information before
the invention can be made useful ... the information as to the alleged invention
given by the prior publication must, for the purposes of practical utility, be
equal to that given by the subsequent
patent”.
In N. Guthridge Ltd. v Wilfley Ore Concentrator Syndicate Ltd., Griffith
C.J. quoted Lord Westbury L.C. in Betts v Menzies, when his Lordship said
that a prior patent "ought not to be held to be an anticipation of a subsequent
discovery, unless you have
ascertained that the antecedent specification
discloses a practicable mode of producing the result which is the effect of the
subsequent
discovery". In the same case, Barton J, applied the observations of
Lord Westbury L.C. in Hills v Evans and Betts v
Menzies.
- I
should deal straight away with two submissions about Olin that were made
on behalf of the Sigma respondents. They submitted first that the passage set
out above was obiter, and that I am not, therefore, bound to follow it.
Sitting as a single member of the Federal Court, I do not find this an
attractive
submission. It is true that, of a number of challenges to validity
in Olin, their Honours in the High Court upheld the fair basis point, but
they gave detailed consideration to the novelty aspect, explaining
clearly the
respects in which the Core patent would not have been anticipatory. If
Olin stood alone and were directly applicable to the facts of the present
case, clearly it would have to be followed. Secondly, the Sigma
respondents
submitted that the respects in which Olin had been followed or applied in
this court related to aspects of validity other than novelty – obviousness
and fair basis for
instance. It was said that the principles set out by Mason
and Stephen JJ on novelty had never been followed here. Whether or not
this is
so, the point is really no more than a development of the first one. For
reasons to which I have referred, even in the absence
of subsequent application
in this court, I consider that the only course properly open to me would be to
follow Olin, if it was not to be distinguished.
- As
it happens, the two recent Full Court judgments on which the respondents relied
did deal with the principle for which Olin stands, and it is by reference
to them, and to a proper understanding of them, that the legal dimension of the
respondents’
novelty case must be approached.
- The
novelty point which arose in Lundbeck was whether a patent which claimed
the (+) enantiomer of a compound had been anticipated by certain prior art
information which disclosed
a racemic mixture of (+) and (-) enantiomers [2009] FCAFC 70; (177
FCR 151 at [193]), or by other prior art information which disclosed the (-)
enantiomer as such, but stopped short of characterising the (+) enantiomer,
the
preparation of which would, it was conceded, require the taking of another
inventive step (at [205]). Because the prior art
considered in Lundbeck
stopped short of disclosing the very thing claimed under the patent in suit, the
result of that case is not directly applicable to
the facts of the present case.
- In
Lundbeck, however, Bennett J (with the assent of Middleton J) undertook a
detailed examination of the law of novelty in respects which are,
on any view,
presently relevant. Her Honour said [2009] FCAFC 70; (177 FCR 151 at
[173]):
The following general propositions emerge from the
authorities:
- An invention is
a piece of information (Merrell Dow Pharmaceuticals Inc v HN Norton &
Company Ltd (1995) 33 IPR 1 at 8). It follows that a disclosure is the
communication of information.
- Commonly the
only question may be whether the prior publication describes the claimed
invention with sufficient clarity (Bristol-Myers [2000] FCA 316; 97 FCR 524 at
[67]).
- The disclosure
is assessed by reference to the skilled addressee, a person of ordinary skill in
the art.
- The question is
whether the prior publication is sufficient to make the claimed invention
apparent to the skilled addressee (Nicaro Holdings Pty Ltd v Martin
Engineering Company (1990) 91 ALR 513 at 529).
- A prior
publication does not invalidate a patent unless it supplies sufficient
information to enable a person of ordinary skill to
produce the product
subsequently claimed (Acme Bedstead Company Ltd v Newlands Brothers Ltd
[1937] HCA 63; (1937) 58 CLR 689 at 707). A specification is not to be read as in a vacuum but
by the reader having at least the common knowledge of the art (Acme
Bedstead 58 CLR at 701; Nicaro 91 ALR at 530).
- The requirement
is that a person of ordinary knowledge of the relevant subject would be able
practically to apply the prior published
discovery without the necessity of
making further experiments (Hill v Evans 1A IPR at 6-7).
- The further
experiments do not include those that formed part of standard procedure or
common general knowledge. They are experiments
with a view to discovering
something not disclosed (Van der Lely 1A IPR at 90).
- The further
experiments do not mean ordinary methods of trial and error (Van der Lely
1A IPR at 90).
- If the alleged
anticipation is to a process that produces the claimed product, it is not an
anticipation if the process would not
necessarily achieve the result claimed for
it (Olin Corporation v Super Cartridge Company Pty Ltd [1977] HCA 23; (1977) 180 CLR 236
at 260-261).
- Something less
than a full description of the invention allegedly anticipated may be sufficient
to invalidate it for want of novelty
(Nicaro 91 ALR at 529).
- Something less
than a full description of an effective means by which the combination claimed
in a patent may be produced may be sufficient
to a reader having common general
knowledge in the art (Nicaro 91 ALR at 531).
- A direction,
recommendation or suggestion may be implicit in what is described
(Bristol-Myers [2000] FCA 316; 97 FCR 524 at [67]).
- A disclosure
that describes an effective means by which a claimed invention may be produced
falls short of anticipation if it requires
the exercise of inventive ingenuity
or the taking of any inventive step (Nicaro 91 ALR at 531).
- Where the prior
disclosure is to a broad chemical claim encompassing many compounds, there may
not be anticipation in the absence
of the skilled addressee understanding or
perceiving a specific compound in the disclosure (Imperial Chemicals
Industries Pty Ltd v Commissioner of Patents [2004] FCA 1658; (2004) 213 ALR 399 at
[64]- [65]). That is, there is no actual description of the particular compound
to the skilled addressee; there is no relevant disclosure. There
may be a
distinction, albeit fine, between a “fleeting” or
“paper” disclosure or the “intellectual
content” of a
disclosure on the one hand and a “disclosure for novelty purposes”
or “enabling disclosure”
on the other (Imperial Chemicals at
[68]; University of Georgia Research Foundation v Biochem Pharma Inc
(2000) 51 IPR 222, a decision of Dr Barker of the Patent Office described by
Crennan J in Imperial Chemicals as a “sound account of the relevant
distinctions between a ‘paper disclosure’ and an ‘enabling
disclosure’
in the field of chemistry” (at 412)). It depends on what
the skilled reader would understand.
- Bennett
J considered Hill v Evans and continued (at [178]-[183]):
- Care
must be taken to distinguish between the tests for novelty and want of inventive
step, in particular when looking to see what
the prior art
“teaches”. The concept of novelty in Australia involves a comparison
between the invention as claimed in
the claims of the patent and prior art
information. Often, this must be determined by looking to prior publications
which are to
be read by the skilled addressee to determine what they disclose.
Generally speaking, the consideration of what a prior publication
“teaches”, especially when one talks of “teaching away”
from the claimed invention, tends to be relevant
to questions of obviousness and
inventive step.
- As
Lord Hoffmann said in Merrell Dow 33 IPR at 8, an invention is a piece of
information and making matter available to the public therefore requires the
communication
of information. Whether or not such information has been
communicated depends on the subject matter of the claim and the extent of
the
prior disclosure to the skilled addressee.
- Where
the prior publication discloses exactly what is claimed, there is anticipation.
This can be objectively determined and, apart
from an understanding of terms of
art, the evidence of the skilled addressee is not likely to be of much further
assistance. However,
this does not always occur and many of the authorities
contain discussions of the extent to which a disclosure less than the entirety
of the claim constitutes an anticipation of a product or a process to deprive
the claimed invention of novelty.
- If
the prior art discloses some but not all integers of a claimed patent to a
product, such as a combination, there is anticipation
if the skilled addressee
would add the missing information as a matter of course and without the
application of inventive ingenuity
or undue experimentation (Nicaro 91
ALR at 530-531).
- It
may be that the prior disclosure is of a method that produces the claimed
product. If that method leads inexorably to the product,
there is anticipation
(General Tire 1A IPR at 138). If it may or may not result in the claimed
product, there is no anticipation.
- It
is these last two examples that, in Australia, could be said to be within a
shorthand description of “enabling disclosure”.
That is, the
disclosure is not complete but it is sufficient to enable the skilled addressee,
in the ordinary course and without
invention, to add what is missing in the
prior publication to obtain the claimed invention. The term “enabling
disclosure”
may also be apposite to disclosure to the skilled addressee of
an asserted prior use: whether what the skilled addressee observes
on inspection
is sufficient to enable him or her to comprehend the complete invention (eg
Insta Image Pty Ltd v KD Kanopy Australasia Pty Ltd [2008] FCAFC 139; (2008) 78 IPR 20;
Jupiters [Jupiters Ltd v Neurizon Pty Ltd [2005] FCAFC 90; (2005) 222 ALR 155]),
that is, whether it is sufficient to amount to a disclosure of the
invention.
- Bennett
J then considered the speech of Lord Hoffman in Smithkline Beecham
plc’s (Paroxetine Methanesulfonate) Patent [2005] UKHL 59; [2006] RPC 10, and in
particular the UK requirements of disclosure and “enablement” on a
want of novelty case. Her Honour continued
(at
[189]-[190]):
For the purposes of disclosure, the prior art must disclose an invention which,
if performed, would necessarily infringe the patent.
Once the very subject
matter of the invention has been disclosed, the person skilled in the art is
assumed to be willing to make
trial and error experiments to get it to work. For
the purposes of disclosure, the disclosure is either of an invention which, if
performed, would infringe the patent, or it is not. When Lord Hoffmann went on
to say that, for the purposes of enablement, the question
is no longer what the
skilled person would think the disclosure meant but whether he was able to work
the invention which the Court
has held it to disclose, his Lordship was talking
of what, in Australia, is covered by sufficiency of disclosure or
description.
It follows that, where the prior publication is of the subsequently claimed
invention, that is sufficient. Where the prior disclosure
falls short of a
complete disclosure, the question of the sufficiency of that disclosure arises.
It is there that consideration must
be given to the quality of a disclosure to
the skilled addressee armed with common general knowledge. It is in that context
that,
in a limited fashion, questions of “enablement” can be said to
arise. The use of that expression tends to cause confusion
between anticipation
and sufficiency. Rather, the Court, armed with the evidence of the skilled
addressee as to terms of art and
the nature and extent of the disclosure in the
prior art document, must determine whether the prior disclosure is sufficient to
enable
the skilled addressee to perceive, understand and, where appropriate,
apply the prior disclosure necessarily to obtain the
invention.
- In
Apotex, the d-enantiomer of a compound was claimed. The Full Court held
that the relevant prior art disclosed both that enantiomer and
the l-enantiomer
[2009] FCAFC 134; (82 IPR 416 at [77]). However, the prior art did not contain a
“description of a process to obtain the enantiomers” (at [78]).
This led
the patentee to advance a submission identified by Bennett and
Middleton JJ as follows (at [79]):
Sanofi points out that no process of resolution of the racemate into the
constituent enantiomers, or of preparation of the individual
enantiomers of the
derivatives, is described and that successful separation of the enantiomers was
by no means assured, even if the
prior art patents contained a direction to do
so. Sanofi also says that, until the enantiomers are prepared, it is not known
which
is the d-enantiomer and which is the l-enantiomer, nor their levels of
activity and toxicity. In short, Sanofi submits that further
discovery is needed
before the invention claimed in the patent is
obtained.
The patentee submitted (at [95]) that “to anticipate a claimed
invention, a prior paper disclosure that does not itself clearly
show the
production of the claimed invention must inevitably result in the skilled
addressee arriving at the claimed invention”.
Bennett and Middleton JJ
noted that the patentee also made the following submission [2009] FCAFC 134; (82 IPR 416 at
[96]):
Sanofi submits that the requirement is for clear disclosure and that, in
relation to the prior art patents, where:
(a) the patentee had not made the d-enantiomer of PCR 4099;
(b) the patentee did not show a method of producing it by resolving it; and
(c) but it is possible that the skilled addressee, using known methods, might be
able to make it.
there is no clear disclosure of the d-enantiomer in the prior art
patents.
The position adopted by the party challenging the patent on novelty grounds,
as recorded by their Honours, was as follows (at [103]):
Apotex accepts that a disclosure will not be sufficiently clear if it is
necessary to supplement the disclosure by means of experiments
or other sources
of information in order to perceive the disclosure. However, that is not the
same as accepting that, where there
has been disclosure of a product, the method
of producing that product must also be disclosed.
- Bennett
and Middleton JJ referred to the judgment of the Full Court in Lundbeck,
and specifically to the statement by Bennett J that, where the prior publication
disclosed exactly what was claimed, there was anticipation.
Their Honours
continued (at [106]):
In this case, there was a disclosure of the enantiomers in the prior art
patents. Those enantiomers were not only described, they
were also claimed. Thus
there was a clear direction to the skilled reader to prepare the enantiomers and
in addition, but not necessarily,
it was made clear that such enantiomers were,
or were likely to be, useful for the desired purpose. The primary judge was not
in
error in concluding that the prior art patents disclosed the enantiomers as
part of the invention and as compounds predicted to have
the beneficial
qualities of the compounds exemplified. If his Honour were correct in his
conclusion that the skilled reader would
understand to separate the enantiomers
and would know the methods to apply, and that the preparation of the
d-enantiomer was routine
and involved no inventive step, it is hard to see how
his Honour erred in concluding that there had been disclosure of the
d-enantiomer
to the skilled addressee and that a claim to the d-enantiomer had
been anticipated: Ranbaxy.
Their Honours
rejected the proposition that there could be no anticipation unless the compound
disclosed in the prior art had actually
been made and the making of it there
described. Their Honours continued (at [108]):
That is, Sanofi’s submissions are to the effect that it would be necessary
for a prior publication, in every case, to set out
the method of preparation, no
matter how routine, and presumably the detailed methodology of each step taken
in the preparative process.
That cannot be
correct.
- In
the present case, the respondents say that the compounds of interest are
disclosed, as such, in Carr 129 and Carr 146 and that,
in accordance with
Lundbeck and Apotex, that circumstance is sufficient to constitute
anticipation. They point out that, in Apotex, the prior art disclosed no
process for the preparation of the d-enantiomer and that there was no evidence
that the d-enantiomer
had ever been prepared. If the patentee could not, in
that setting, resist a challenge to novelty, AMR could be in no better a
position
in the present case, whether or not the Carr patents contained a viable
description of how substantially pure compounds could be
made.
- As
I have indicated earlier, AMR’s case on novelty is based on Hill v
Evans, Acme Bedstead and Olin. It says that only if the prior
art discloses both the compound in question and an effective means for preparing
it will that art
be anticipatory. The only exception to the requirement for the
disclosure of effective means is where the skilled worker would,
from the
information about the compound given in the prior art, readily appreciate, as a
matter of routine, how to go about preparing
it. If that condition is
satisfied, or if the effective means of preparation are disclosed as such, it
does not matter that the
compound may never have been prepared in fact. It is
said that Apotex was a case in which, from the identification of the
compound in the prior art, it was readily apparent to the skilled worker how
it
might have been prepared, and that that could have been done as a matter of
routine. It was, according to AMR, neither here nor
there that no-one had ever
in fact prepared the compound.
- AMR
submits that the Full Court in Lundbeck could not have intended to set
aside the principles long-established since Hill v Evans, and adopted in
Australia in Acme Bedstead and Olin. Those principles required
the disclosure not only of the compound claimed to have been invented under the
patent in suit, but also
an effective means of preparing that compound. AMR
points out that Bennett J discussed Hill v Evans at some length, without
any suggestion that it was not good law in Australia: and neither would such a
suggestion have been easily
sustained, in the light of the acceptance of the
speech of Lord Westbury in Olin and elsewhere. As to Olin itself,
it was pointed out that Bennett J referred to this important authority only in
relation to a process patent (the 9th bullet
point in para 173), and it is
unlikely that her Honour intended to depart, sub silentio as it were,
from the principles enunciated by Mason and Stephen JJ with respect to product
patents.
- The
respondents – particularly in this regard the Sigma respondents –
submitted that AMR had overstated the proposition
for which Olin stood.
Properly understood, to the extent that it relates to a patent for a product,
Olin was to be seen as a case of a “missing integer”. The
critical claim in the patent in suit in that case defined a product
with (180
CLR at 259):
... [a] relatively thin walled tubular structure having a base at one end and
formed of highly crystalline polyolefin polymer of
substantially regularly
ordered molecular structure, said structure being characterized by the fact that
the wall of the structure
has been formed in the solid state at an operative
temperature below the crystalline melt temperature of the polymer to provide an
increase in tensile strength of the polymer in said wall at a point remote from
the base of at least twice the tensile strength of
the polymer in said base.
Having dealt with the respects in which Mason and Stephen JJ held that the
Core patent did not disclose an effective means of producing
the article in
question, the Sigma respondents drew attention to the following passage in their
Honours’ reasons (180 CLR at
260):
Moreover, the Core patent made no mention of highly crystalline polyolefin
polymer. Even if such materials were comprehended by the
language of the patent
it does not arithmetically express the increase of strength which will be
obtained, whereas claim 10 asserts
a twofold increase in
strength.
Olin was, according to the Sigma respondents, more readily to be
explained as a case of missing integers, rather than as a case in which
the
effective means of producing the product had not been disclosed.
- There
are indications in the judgment of Bennett J in Lundbeck that her Honour
did not intend to endorse, or to apply to the facts before the Full Court, each
of the “general propositions”
set out in para 173 of her
reasons. If read literally, some of those propositions would seem, with
respect, to be difficult
to reconcile with others of them, and, indeed, with the
conclusions which her Honour expressed at para 180 thereof. I have
in mind
the proposition, drawn from Acme Bedstead, that –
... [a] prior publication does not invalidate a patent unless it supplies
sufficient information to enable a person of ordinary skill
to produce the
product subsequently claimed;
and the proposition that –
... [t]he requirement is that a person of ordinary knowledge of the relevant
subject would be able practically to apply the prior
published discovery without
the necessity of making further experiments;
and the proposition that –
... [a] disclosure that describes an effective means by which a claimed
invention may be produced falls short of anticipation if
it requires the
exercise of inventive ingenuity or the taking of any inventive
step.
I consider that Bennett J’s purpose in para 173 of her reasons was
to go no further than to lay out the general propositions
that emerged from the
authorities. Not all of them were to be assumed to be applicable to the
questions which her Honour subsequently
determined.
- Notwithstanding
that qualification, although it is true that Bennett J made only passing
reference to Olin, her Honour considered Hill v Evans in some
detail. She cited the passage on which AMR relies here [2009] FCAFC 70; (177 FCR 151 at 191
[174]), and noted that Lord Westbury had explained what that meant “in a
context where a prior publication does or does not actually
disclose the
subsequent invention”. Her Honour continued (at
[174]):
He said that the information as to the alleged invention given by the prior
publication must, for the purposes of practical utility,
be equal to that given
by the subsequent patent. It is apparent that in Hill v Evans, the
disclosures in the prior publications were not of the integers of the
subsequently claimed invention. His Lordship did not say
that the invention had
to have been previously made but that it had to have been previously made
known.
Bennett J later said (at [177]):
Lord Westbury endorsed the conclusions in Househill Company v Neilson 1
Webst Pat Ca 718. In that case, Lord Lyndhurst held that where a prior
publication included a distinct and clear description of
a machine, there was
anticipation if the description corresponded with that in the patent, even
though the machine as described in
the prior publication had never been worked.
In Hill v Evans, there was information missing in the prior publications
and there was no anticipation.
- It
was against the background of this discussion that Bennett J expressed her
“conclusion” on the matter of anticipation,
which I have set out at
paras 23 and 24 above. There can, in my view, be little doubt but that her
Honour intended the statement
that “where the prior publication discloses
exactly what is claimed, there is anticipation” to be understood in the
categorical
terms in which it was expressed. As her Honour made clear, some
form of qualification was to be introduced only where there was
“a
disclosure less than the entirety of the claim”.
- That
understanding of Lundbeck was the very basis upon which the later case of
Apotex was decided. It was submitted on behalf of AMR that Apotex
could be explained by some less categorical proposition than that which I have
identified as established by Lundbeck. Attention was drawn to the
passage in the joint reasons in which their Honours observed that “the
skilled reader would understand
to separate the enantiomers and would know the
methods to apply” [2009] FCAFC 134; (82 IPR 416 at [106]). AMR also stressed that its case
here is in no sense inconsistent with what Bennett and Middleton JJ said at
para 108, which
I have set out at para 26 above. It was not
AMR’s case that, in every case, the method of preparation “no matter
how routine” had to be set out in the prior art before there could be
anticipation. If the method of preparation was to be
readily discerned by the
skilled reader, and could be applied as a matter of routine, the later invention
would not be novel. AMR
stressed that its case is concerned wholly with the
situation in which the method of preparation did not satisfy this requirement
and had not been disclosed as such in the prior art: then, according to AMR,
mere disclosure of the compound by name would not amount
to anticipation.
- The
extent to which Bennett and Middleton JJ, in Apotex, considered that the
reasons of Bennett J in Lundbeck were particularly apposite to the case
before them is to be seen in the following paragraph in their Honours’
reasons (82 IPR
at 433 [104]):
Some of the same issues concerning novelty arose in Lundbeck, a case
which also involved a claim to the (+)-enantiomer of a racemate. From the
consideration in Lundbeck, the following is apposite to the consideration
of anticipation by the prior art patents in this
case:
- Where the prior
publication discloses exactly what is claimed, there is anticipation:
Lundbeck at [180].
- There is
anticipation if the skilled addressee would add missing information to what is
disclosed in the prior art as a matter of
course and without the application of
inventive ingenuity or undue experimentation: at [181]. A disclosure is
sufficient if it enables
the skilled addressee, in the ordinary course and
without invention, to add what is missing in the prior publication to obtain the
claimed invention: at [183].
- If the prior
art discloses the very subject matter of the invention, the person skilled in
the art is assumed to be willing to make
trial and error experiments to get it
to work: at [189]. If the disclosure is of an invention which, if performed,
would infringe
the patent, there is anticipation.
- The question is
whether the disclosure is sufficient to enable the skilled addressee to
perceive, understand and, where appropriate,
apply the prior disclosure
necessarily, but within the ordinary limits of trial and error, to obtain the
invention: at [190].
Of these four points, the first is the simple proposition of law on
which the respondents rely here. The second is concerned with
the
“missing integer” situation. The third complements the first in a
situation in which the prior art discloses something
which, without “trial
and error experiments”, does not “work”. The fourth, perhaps,
provides the most obvious
support for the position of AMR in the present case,
but when para 190 in Lundbeck is examined, it will be seen that
Bennett J was there concerned with the situation in which the prior art did
not give “complete
disclosure” (ie of the compound in question). In
my view, the only unstrained reading of her Honour’s reasons in
Lundbeck is that the disclosure of “exactly what is claimed”
must be regarded as a “complete disclosure”, whether or
not it is
accompanied by a statement of the effective means of preparation.
- In
the view I take of the law as expounded in Lundbeck and Apotex,
the disclosure of a compound by exact naming in the prior art is sufficient, of
itself, to constitute anticipation. As a single
Judge of the court, I do not
believe I am in any position to consider the consistency of these Full Court
judgments with earlier
authority, however high. That authority was within the
jurisprudence to which Bennett J gave extensive consideration in
Lundbeck. I am bound by her Honour’s conclusions, to the extent
that they relate directly to the facts of the present case. For reasons
set out
above, I take the view that they do so relate, and that the disclosure of the
relevant compounds in Carr 129 and Carr 146
in terms anticipated the invention
in Claim 1 of the patent in suit. It follows that it likewise anticipated
Claims 6, 7, 8,
9 and 10. As indicated earlier in these reasons, Claim 11
is for a class of compounds made by reference to particular processes.
It was
no part of the respondents’ cases that the mere disclosure of those
compounds in the prior art anticipated the invention
so far as referred to in
Claim 11. My conclusion in this part of my reasons does not extend to that
claim.
- Before
leaving this area of controversy, I should say something about the claim in the
patent in suit to “substantially pure”
compounds. Ultimately, it
was not submitted on behalf of AMR that the Carr patents did not disclose the
relevant compounds as such.
AMR’s point, rather, was that, if the skilled
addressee set about to prepare any one of these compounds in accordance with
the
instructions in Carr 129, he or she would not obtain para-substituted purity.
But it was not submitted that, if the view I take
of the law as expounded in
Lundbeck and Apotex be the correct one, the patent in suit stood
apart from Carr 129 only because of the claim to substantial purity. Thus the
point
raised particularly by the Sigma respondents that the invention in suit
was on any view anticipated by Claim 2 in Carr 146, which
claimed
“substantially pure” compounds, does not arise. It would, however,
have been a complete answer to any contention
by AMR that the very compound
claimed under the patent in suit had not, in terms, been disclosed in the prior
art.
THE RESPONDENTS’ ALTERNATIVE CASE ON NOVELTY: EFFECTIVE MEANS OF
PREPARATION
- In
the alternative, the respondents submitted that, if it were necessary (to
establish want of novelty) that the prior art base disclosed
not only the
compounds claimed in the patent in suit but also an effective means for their
preparation, Carr 129 and Carr 146 did
so. What would be perceived and
understood, and what could be practically applied (see Hill v Evans) are,
of course, questions to be approached from the perspective of the skilled
addressee. Conformably with this requirement, the
parties called organic
chemists of some standing in their profession to opine on these questions. AMR
called Prof Christopher
Easton, Distinguished Professor at the Research
School of Chemistry, Institute of Advanced Studies, Australian National
University;
Alphapharm called Prof David Black, Professor of Organic Chemistry
at the University of New South Wales, and Prof Bruce Wild, Emeritus
Professor in
the Research School of Chemistry at the Australian National University; and the
Sigma Respondents called Dr Alan Robertson,
Chief Executive Officer and Managing
Director of Pharmaxis Ltd.
- Although
both Carr 129 and the patent in suit disclose a series of compounds, the
question of effective means of preparation
was addressed by the parties with
reference to one only of them, 4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-
hydroxybutyl]-α,α-dimethylbenzeneacetic
acid, that is, fexofenadine.
The parties’ cases were based on the implicit assumption that the means of
preparation of this
compound disclosed in Carr 129 might stand, in effect,
as a proxy for the like means so disclosed with respect to the other
compounds.
I shall proceed by reference to that assumption.
- According
to Carr 129, fexofenadine could be synthesised by the sequential combination of
the methods described in Examples 5(A),
5(B), 2 and 3 therein, the product of
each of which provided the starting material for the next. Part (A) of Example
5 is as follows:
To 700 ml of carbon disulfide containing 36.5 g (0.254 mole) of 4-chlorobutyryl
chloride is added 74.5 g (0.56 mole) of aluminum
chloride with stirring at
-10° C. Stirring is continued for about 15 minutes at about 25° C.
then the mixture is recooled
to 5° C. and 48.4 g (0.294 mole) of ethyl
α,α-dimethylphenylacetate in 100 ml of carbon disulfide is added. The
reaction
mixture is stirred on an ice bath for 3½ hours then stirred to
15½ hours at 25° C. then poured into HCl-ice water
and extracted with
chloroform. The extract is washed with dilute sodium carbonate solution, water
and saturated sodium chloride solution,
dried over magnesium sulfate, and
evaporated giving as a solid ethyl
4-(4-chloro-l-oxobutyl)-α,α-dimethylphenylacetate.
Prof Wild described this as involving “a typical Friedel-Crafts
acylation using aluminium chloride in carbon disulfide solvent”.
He
identified the reaction scheme as follows:

All of the experts who expressed a view on the subject gave effectively the
same evidence as Prof Wild, namely, that, when they first
looked at example
5(A), they anticipated a relatively uncomplicated Friedel-Crafts acylation.
- Part
(B) of Example 5 is as follows:
A mixture of 4.5 g (0.0163 mole) of α,α-diphenyl-4-piperidinemethanol,
6.1 g (0.0205 mole) of ethyl
4-(4-chloro-l-oxobutyl)-α,α-dimethylphenylacetate,
5 g (0.05 mole) of
potassium bicarbonate and 0.05 g of potassium iodide in 50 ml of toluene is
stirred and refluxed for 72 hours
then filtered. Ether then ethereal hydrogen
chloride is added to the filtrate, and the resulting precipitate collected and
recrystallized
several times from methanol-butanone and butanone to give ethyl
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-oxobutyl]-α,α-
dimethylbenzeneacetate hydrochloride. M.P. 205.5°-208° C.
Prof Wild said that this described “a reaction carried out in toluene
over 72 hours under typical coupling conditions with use
of potassium
bicarbonate as base and potassium iodide as catalyst.” He identified the
reaction scheme as follows:

- Example
2 of Carr 129 is as follows:
Ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl]-α,α-dimethylbenzeneacetate
hydrochloride
A solution of 5.64 g (0.01 mole) of ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-oxobutyl]-α,α-dimethylbenzeneacetate
hydrochloride in 200 ml of absolute ethanol and 50 ml of methanol and 0.5 g of
platinum oxide is hydrogenated at about 50 psi for
about 1 hour until the
infrared showed no evidence of a ketone carbonyl function. The solution is
filtered and the filtrate concentrated
leaving a residue which is recrystallized
from butanone and methanol-butanone to give ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl]-α,α-dimethylbenzeneacetate
HCl, M.P. 185°-187°
C.
Prof Wild described this as “a reduction of the carbonyl group of the
keto-carbonyl group of [the product obtained under Example
5(B)] with hydrogen
at 50 psi for 1 hour in ethanol-methanol over a platinum oxide catalyst”.
He added that Carr 129 indicated
that sodium borohydride could also be used for
this reduction step. He identified the reaction scheme as follows:

- Example
3 of Carr 129 is as follows:
4-[4-[4-(Hydroxydiphenylmethyl)-1-piperidinyI]-1-hydroxybutyl]-
α,α-dimethybenzeneacetic acid
To a solution of 0.6 g of ethyl
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-hydroxybutyl]-α,α-dimethylbenzeneacetate
in 20 ml of absolute ethanol is added 10 ml of a 50% solution of sodium
hydroxide. The mixture is refluxed for 3½ hours and
concentrated to a solid
after which a minimum amount of methanol to dissolve the residue is added. 10%
Aqueous HCl is added until
pH 7 is reached, the methanol removed by evaporation
and water (25 ml) is added. The resulting precipitate is recrystallized from
methanol-butanone to give 4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-
hydroxybutyl]-α,α-dimethylbenzeneacetic acid,
M.P. 195°-197°
C.
Prof Wild described this as “the hydrolysis of the ethyl ester to the
desired acid under typical conditions”. He identified
the reaction scheme
as follows:

- Making
reference to the steps described in these examples in Carr 129, Prof Black said
that he would, as at 24 June 1993, have expected
to be able to reproduce those
steps and to prepare
4-[4-[(4-hydroxydiphenylmethyl)-1-piperidinyl]-l-hydroxybutyl]-α,α-dimethylbenzeneacetic
acid as well as a pharmaceutically acceptable salt thereof. In his affidavit of
28 August 2009, which addressed Prof Black’s
affidavit in great detail,
Prof Easton did not venture a comment on this aspect. Indeed, Prof Easton
himself said that, if in 1993
he had wished to obtain fexofenadine of a purity
which would be suitable for use as a component in a pharmaceutical substance,
and
had been provided with the synthesis described in Carr 129, he would have
expected that, if he followed that synthesis, he would
have obtained the desired
product. It seems to have been common ground as between these two experts,
then, that Carr 129 disclosed
an apparently efficacious means of preparing
fexofenadine. Nothing said by the other experts called by the parties
contradicted
that position.
- However,
beyond that basic level of consensus, Profs Black and Easton parted company.
Fundamental to their disagreement on the subject
of what might have been
expected to occur when Example 5(A) was carried out was the effect of the ester
attached to the alkyl group
substituted on the benzene ring in the starting
material (ethyl α,α-dimethylphenylacetate). As I understand it, the
following
propositions would be regarded as uncontroversial:
- an existing
alkyl group substituted on the benzene ring is activating (ie electron
donating), and leads predominantly to secondary
substitution at the para and
ortho positions;
- an existing
ester group substituted on the benzene ring is de-activating (ie electron
withdrawing), and leads predominantly to secondary
substitution at the meta
positions;
- depending on the
size and structure of an existing alkyl substituent, steric hindrance may
discourage secondary substitution at the
ortho positions, with the result that
substitution at the para position might be expected to
predominate.
- In
the case of the starting material under Example 5(A) in Carr 129, there was
a benzene ring with an alkyl substituent, but
that group in turn had an ester
attached to it. In his affidavit of 6 February 2009, Prof Black explained what
he might have expected
in these circumstances as
follows:
In my experience, this type of Friedel-Crafts acylation reactions commonly
produce a mixture of regioisomeric products. I would predict
that the para
regioisomer would be the predominant product as the electron donating effect of
the alkyl group induces the para arrangement.
The electron withdrawing effect of
the ester group also induces a meta arrangement. The effect of the ester is much
weaker than the
effect of the alkyl group however I would not be surprised to
observe some meta isomer in the product. I would also predict that
at least some
ortho regioisomer could be formed, although steric hindrance of the bulky
dimethylacetate functional group present
in the ethyl
α,α-dimethylphenylacetate reactant would limit the amount of ortho
isomer formed.
That is to say, although not directly substituted on the benzene ring, the
existence of the ester group would result in the production
of some
meta-regioisomeric forms. I note that Prof Black expressed these views before
he was given access to the patent in suit,
and (at least so far as disclosed in
the evidence) without having been informed of the outcome of attempts made on
behalf of Alphapharm
to synthesise the product said to be the product of Example
5(A).
- Prof
Easton did not agree. In his affidavit of 28 August 2009, he
said:
The Friedel-Crafts acylation described in example 5(A) of Carr '129 is said in
that document to produce a para substituted regioisomer.
Having regard to the
fact that the mono-substituted starting material of example 5(A) of Carr '129
has a substituted alkyl substituent,
which I would expect to be electron
donating and therefore ortho/para directing, I would have expected that the
Friedel-Crafts acylation
of example 5(A) would have resulted in the production
of the para regioisomer as described. While I would have expected that some
amount of the ortho substituted regioisomer might form, I would have expected
that there would be significant steric hindrance, such
the para regioisomer
would predominate. I would not have expected the formation of the meta
regioisomer in any significant amount.
In a mono-substituted benzene having an
ester group directly attached to the aromatic ring, that ester group will have
the effect
of withdrawing electron density from the ring, thereby favouring
substitution at the meta position. However, in the starting material
used in
Carr '129, the ester group is not directly attached to the aromatic ring, but
rather is separated from the ring by an alkyl
group. I would have expected that
this separation would result in the ester group itself having no electron
withdrawing effect on
the ring.
- Prof
Black responded to this in his affidavit of 27 November 2009. He referred to
“the first principles of electrophilic substitution
... on a singly
substituted benzene ring” as reported in standard teaching textbooks. He
said:
A simple (unsubstituted) alkyl group is activating and consequently ortho, para
directing. Accordingly, if a simple (unsubstituted)
alkyl group is present on a
benzene ring it will be an ortho, para director. However, when the alkyl group
is itself substituted,
the activating nature of the alkyl group will be directly
affected by the properties of the substituent. In the case of a strongly
deactivating carboxylic ester substituent (like that in Example 5(A) of [Carr]
129), this will result in a predictable deactivating
effect that will encourage
meta substitution to occur. In my opinion, these First Principles were well
known both before and after
the Priority Date. They were familiar to me and, to
my knowledge, to my colleagues from before this
time.
In his oral evidence in the concurrent session, Prof Black expanded on this
by providing a simple explanation of the reason why the
existence of a
carboxylic ester substituent on the alkyl group would reduce the extent to which
that group was activating. It related
to the energy barrier of the transition
state in the reaction by which the incoming group comes to be substituted on the
ring. Prof
Black said:
Once you change the group on the benzene ring from just methyls and you have
C-methyl-methyl and then an electron-withdrawing group,
being the carboxylic
ester, you have reduced the capacity of that group to be activating. What that
means is that the energy barrier,
the transition state for the formation of
para, is raised and so it becomes closer to the same energy barrier for meta,
and once
you do that and you have the two trajectories relatively close
together, then it is very difficult to get one of the isomers without
getting
the other one.
- I
should also set out a question and answer from the cross-examination of Prof
Black:
As to the potentiality for the meta isomer, your expectation was that there
might be some, but not in a significant amount. Is that
correct? – My
expectation was that there would be some. Whether it would be small or –
my expectation was that it would
be less than the para. Essentially, the group,
if I can just explain my reasoning, the group that is attached to the benzene
ring,
the atom directly attached, is the main atom of directing influence and
that is normally electron donating favouring para and ortho.
But once you
associate with that an electron withdrawing group, it will weaken the
electron-donating activation of the directly
attached atom. Now, whether it is
sufficient to override that directing influence or not is something that is a
matter of guesswork,
or was on my part at this stage. But it was clear that
there would be an electron-withdrawing effect that would at least weaken
the
para drive of that group as a whole, and whether it completely wipes it out
– Uggeri, I think, says it would wipe it out.
That is something you would
really have to do the experiment in order to find out, but it would decrease
that advantage of getting
the para direction and if you decrease that, you then
increase the possibility of getting meta.
In its written submissions, AMR referred to all but the first two sentences
of this answer. I consider that Prof Black’s statement
that his
expectation was that the meta regioisomer would be less than the para
regioisomer is significant in the present context.
- In
those submissions, AMR also attributed to Prof Black (amongst others) an
expectation that “[a]ny meta regioisomer would
be present in ‘small
quantities’ only”. The quoted reference to “small
quantities” appears to have
come from Prof Black’s affidavit of 6
February 2009, in which he said (apropos the product of Example
5(A)):
No melting point is indicated for the solid product and the yield is also not
reported at this first step so it is difficult to know
precisely what the level
of purity is. The impurities in the sample are likely to be small quantities of
structural isomers. The
only other impurity which may be present is unreacted
starting material.
This statement came immediately after the paragraph of Prof Black’s
affidavit which I have set out in para 47 above. Under
cross-examination, Prof
Black confirmed that the structural isomers referred to were the meta and the
ortho regioisomers, and that,
notwithstanding the presence of some of the meta
regioisomer, his expectation would have been that the para regioisomer would
predominate.
- Prof
Easton did not add anything to his earlier evidence in direct response to these
explanations by Prof Black, but he made an observation
in response to something
said by Prof Black about the work of Prof Wild’s technical assistant, Mr
Paul Gugger, under Example
5(A) (to which I refer below) which, it seemed to me,
encapsulated his (Prof Black’s) position on the question whether some
meta
regioisomer might be expected from the reaction in Example 5(A). To set the
context, what Prof Black said was:
... there is very little evidence given in the patent, there are no spectra,
there is no real data, but that is typical of most of
these things and equally
typical of the Australian patent. When writing up the description of a
compound, it would be normal to
say, "This compound was prepared in a certain
way and delivered as the experimental procedure is written down for 5(A), 5(B)
and
so on." It is very rare and extremely unlikely that there would be any
comment about how difficult it was to actually get this and,
"We had to separate
it from all sorts of other things," people just don't usually write this. They
might mention it if it is in
a learned journal publication, something like that
could be mentioned in the discussion process, part of that paper, but it is
almost
never written in the experimental section.
In describing how you would prepare a certain compound, you get the procedure
for getting that compound without any discussion of
a general nature. So it's
not surprising, to me, that the patent says, where it describes the formation of
5(A), that it is the
para isomer because it is the para isomer but with some
other stuff there as well, but it goes on then to 5(B) because they are focusing
on the synthesis of 5(B) and beyond.
Prof Easton’s comment was:
... I would have to say that I would be very surprised to see a compound
specifically named when it was only produced in 30 per cent
purity or as a 1:1,
approximately 1:1 mixture, of regioisomers. So I disagree with his comments
that a compound specifically named
as being the product of a protocol would not
be produced essentially as a pure material.
In this passage, “30 per cent purity” was a reference to the
largest single component in the product which Mr Gugger obtained
under Example
5(A): inferentially the para regioisomer (see para 98 below).
- Prof
Wild also expected that a mixture of the para and meta regiosomers could result
from the reaction described in Example 5(A)
of Carr 129. His theoretical
justification for that expectation was:
Due to the steric hindrance of the bulky dimethylacetate functional group
present in the ethyl α,α-dimethylphenylacetate
reactant, substitution
at the ortho position of the aromatic ring would not be preferred. On the other
hand, the para position of
the ring is the least hindered and substitution in
that position would lead to the major regioisomer of the
product.
Prof Wild supported his view with a reference to a publication by E.D.
Morgan entitled “Synthesis of p-Alkylphenylacetic Acids”
(Tetrahedron, 1967, 23, 1735-1738) in which it had been reported
that, following similar Friedel-Crafts acylations of phenylacetic esters with
several acyl
halides, mixtures of alkyl esters of acylphenylacetic acids in
ratios of ortho:meta:para (4-6):(38-49):(44-58) were obtained. The
conclusion
in that reference was that the meta and para positions were preferred, with
ratios of 38-49 and 44-58, respectively.
Prof Wild continued:
Despite the para position being the least hindered and so preferred in the
reaction, there is a similar proportion of meta regioisomer
produced. This is
due to there being two available meta positions, but only one para position.
Despite there being two ortho positions,
the proportion of ortho regioisomer
formed is almost insignificant because of the severe steric hindrance of the
dimethylacetate
group that effectively blocks this
position.
- To
employ the words of Lord Westbury in Hill v Evans, all of
Profs Easton, Black and Wild perceived and understood how to prepare
fexofenadine from the examples given in Carr 129.
However,
Prof Easton’s understanding was based upon his acceptance of the
uncomplicated working of Example 5(A) in accordance
with its terms. The
understanding of Profs Black and Wild was based upon a perception that
Example 5(A) would indeed give a
mixture of regioisomers, which would then have
to be resolved in the workings of the latter examples. What steps would be
required
in that regard, and whether the necessary departures from the text of
Carr 129 would be within the principle in Hill v Evans, were matters
of serious contention in the proceeding. The debate was played out in the
context of attempts which scientists engaged
by AMR and Alphapharm made to
synthesise fexofenadine following these examples in Carr 129. I shall turn
to such matters presently,
but I first desire to say something about the legal
setting in which the relevant issues arise.
- The
major focus of AMR’s energies on the novelty point in the present
proceeding was on the second dimension of Lord Westbury’s
injunction
in Hill v Evans, namely, that, to be anticipatory, a prior art citation
had to be such as would give the skilled addressee the ability to prepare
the compound of interest, or, in the words of Stephen and Mason JJ in
Olin, the “effective means” to do so. Here the onus of proof
may be of some importance. AMR submitted that, since the respondents
carried
the legal onus of establishing want of novelty, the disclosure of effective
means was a necessary part of their case, and
they had to prove it. However, as
pointed out above, a skilled addressee armed only with Carr 129 would have
understood how
fexofenadine could be prepared. That circumstance, in my view,
effectively cast upon AMR the evidentiary onus of demonstrating that
all was not
as it seemed under Carr 129, and that Examples 5(A), 5(B), 2 and 3 did not
“work”. As it happens, and
as will appear presently, I have not
found it necessary to decide this aspect of the case by reference to the locus
of the evidentiary
onus.
- As
will become apparent, Lord Westbury’s qualifier that it must be possible
to apply the discovery “without the necessity
of making further
experiments and gaining further information” (1A IPR at 6) has become
crucial in the present case. This
qualifier, as I have called it, was the
subject of elaboration by Lord Reid in Van der Lely NV v Bamfords Ltd
[1963] RPC 61. According to his Lordship, the “further experiments”
referred to in Hill v Evans did not include “the ordinary methods
of trial and error which involve no inventive step and are generally necessary
in applying
any discovery to produce a practical result” ([1963] RPC at
71). In the submission of AMR, the only input that might be expected
of the
skilled addressee, in order to make the prior art work, are steps of an utterly
routine or commonplace nature. It did not
endorse the idea that there was a
clear dichotomy between “ordinary methods of trial and error”, on
the one hand, and
processes which involved an “inventive step”, on
the other hand. Departures from the prior art beyond the routine ought
not be
permitted, notwithstanding that they may not involve the taking of any further
inventive step.
- I
was not referred to any decided case in which this distinction had been
considered, or in which the actual content of Lord Reid’s
elaboration had
given rise to controversy in a practical situation. However, approaching the
matter at the level of principle, and
informed by the observations of
Bennett J in Lundbeck, I think that the following things can be
said. First, the question is not whether the synthesis of the compound of
interest would
involve an inventive step in the light of the relevant prior art
citation. Rather, the question is whether “the prior publication
is
sufficient to make the claimed invention apparent to the skilled
addressee” (Lundbeck 177 FCR at [173]). Secondly, the question is
not whether a series of instructions disclosed in the prior art would inevitably
lead
to the preparation of the compound of interest. That question arises in a
case, such as Abbott GMBH and Co KG v Apotex Pty
Ltd (2010) 87 IPR 561, in which the compound as such is not disclosed. That
is not the present case. Thirdly, the issue is concerned
with the sufficiency
of the information in the prior art to make the compound of interest It is
assumed that the scientist will
bring all of his or her skill and experience to
bear on the problem, and will not feel obliged to approach that information as
though
it were a recipe. In the present case, the information on which the
respondents rely consists of a series of recipe-like examples,
but there will be
cases where less prescriptive modes of expression of the information will
nonetheless enable the scientist to understand
how the compound can be produced.
Fourthly, the very idea of “trial and error” implies that the making
of the compound
in accordance with the prior art information may be neither
straightforward nor uncomplicated. Where the information consists of
a series
of instructions, it implies that those instructions may be incomplete or
unhelpful. The notional scientist is assumed to
be equipped with the
intellectual and practical wherewithal to perceive in the instructions how the
compound may be produced, notwithstanding
such shortcomings. And fifthly, the
idea of “trial and error” also implies a certain degree of
perseverance. Here,
much will depend on the scientist’s understanding of
the general principles conveyed by the prior art information: if it seems
to him
or her, from that information, that preparation of the compound of interest
should be possible, it might be expected that
he or she would make every
reasonable effort to achieve the intended result.
- In
the present case, two skilled organic chemists attempted to prepare fexofenadine
by following Examples 5(A), 5(B), 2 and 3 in
Carr 129. Dr Jamie Simpson, a
lecturer in medicinal chemistry at the Faculty of Pharmacy and Pharmaceutical
Sciences at Monash
University retained by AMR, carried out Examples 5(A) and
5(B) twice He was unable to isolate ethyl
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-oxobutyl]-α,α-dimethylbenzeneacetate
hydrochloride, and proceeded no further. Mr Paul Gugger, technical
assistant to Prof Wild, carried out Example 5(A) once,
Example 5(B) seven
times, and Examples 2 and 3 twice each, and eventually (subject only to the
matter dealt with in para 150 below)
obtained fexofenadine of high purity,
albeit in a rather small quantity. AMR says that Dr Simpson’s
experience demonstrates
that the examples set out in Carr 129 are ineffective as
a means of preparing fexofenadine. It submits that Mr Gugger’s
work
must be discounted, since he departed from the method set out in these examples
in respects which involved more than ordinary
trial and error. The respondents
say that Dr Simpson’s failure to obtain fexofenadine arose from
experimental errors
which infected his work, such errors arising because of his
miscalculation of molar masses, and his unfamiliarity (due to inexperience
in
relevant areas) with the laboratory procedures necessary for the kind of
reactions involved in these examples, particularly 5(A).
They accept that
Mr Gugger departed from the wording of the examples in Carr 129, but they
say that such departures were no
more than uninventive, routine variations which
might be expected to be employed by any experimental worker of the necessary
experience
in the relevant area.
- Dr
Simpson has expertise in organic chemistry, particularly in organic synthesis
and medicinal chemistry. He was asked by AMR’s
solicitors to provide his
comments in relation to the synthesis described in Examples 5(A), 5(B), 2 and 3
of Carr 129. He was then
asked to prepare an experimental protocol setting out
in detail the steps that he would undertake if asked to perform that synthesis;
and subsequently to conduct an experiment in accordance with the protocol he
prepared. He was requested to refer only to Carr 129,
and not to search for or
to consult other documents or publications.
- Dr
Simpson read and understood Carr 129. He recognised that Examples 5(A), 5(B), 2
and 3 described a synthesis of fexofenadine.
He recognised that Example 5(A)
involved a Friedel-Crafts acylation. He recognised Example 5(B) as involving
“a coupling
reaction, known as an alkylation” between the product of
Example 5(A) and α,α-diphenyl-4-piperidinemethanol to form
ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-oxobutyl]-α,α-dimethylbenzeneacetate
hydrochloride, which he anticipated
would be “a relatively straightforward
alkylation”. He recognized Example 2 as involving a hydrogenation of the
product
of Example 5(B), to form ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl)-α,α-dimethylbenzeneacetate
hydrochloride. He considered that “the chemistry involved was quite
straightforward”. He recognized Example 3 as involving
a hydrolysis of
the product of Example 2 to form fexofenadine. This appeared to him to be
“standard chemistry”. He
did not expect that he would encounter any
particular difficulty if asked to perform the reactions described in Examples
5(A), 5(B),
2 and 3.
- Dr
Simpson prepared the protocol requested by AMR’s solicitors. Although
placed into evidence, it was the subject of no submission
of substance made by
any party. In preparing his protocol, it was apparent to Dr Simpson that the
examples in Carr 129 did not contain
“a complete description of how the
reactions [were] to be performed”. Thus it was necessary for him to
supply details
of how the reactions would be performed, based on his experience
in performing reactions of the relevant type. The extraction of
the product
with chloroform under Example 5(A) was one instance of this; recrystallisation
from methanol-butanone and butanone under
Example 5(B) was another.
- There
were two respects in which Dr Simpson found it necessary to apply his knowledge
and experience by way of interpretation of
what was set out in these examples.
He noted that Example 5(A) specified the use of 48.4 g (0.294 mol) of ethyl
α,α-dimethylphenylacetate.
However, he calculated that 48.4 g of this
reagent was not equivalent to 0.294 mol. He decided to opt for the molar
quantity, and
used what he calculated as 0.294 mol, namely, 56.5 g. He also
noted that the product of example 2 was said to be ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl]-
α,α-dimethylbenzeneacetate hydrochloride, a salt, while the starting
material for Example 3 was ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl]-α,α-dimethylbenzeneacetate,
the neutral form of the same compound. Due to the large excess of sodium
hydroxide used in the reaction of Example 3, Dr Simpson
considered that using
the salt would not have a significant effect on the outcome of the
reaction.
- In
performing the reaction described in Example 5(A), Dr Simpson initially, and
mistakenly, used sufficient dry ice to cause the
temperature of the material to
fall to -30 °C and, by the time he realised his mistake, he had added
“a portion”
of the aluminium chloride catalyst to the reaction
mixture. He then brought the mixture up to -10 °C, and added the
remainder
of the aluminium chloride. He then continued the reaction procedure
as set out in the example. Carrying out the workup, he encountered
no
difficulty until the final evaporation step, at which point he obtained a brown
oil, rather than a solid as specified. That oil
could not be reduced to a solid
by further evaporation. Using liquid chromatography-mass spectrometry
(“LC-MS”), Dr
Simpson was able to conclude that the brown oil
contained “a mixture of a number of compounds”, but the conditions
employed
for this analysis were not suitable to achieve a good analytical
separation of those compounds. The mass spectrometry data indicated
the
presence of an ion with a molecular weight corresponding to that of the desired
product, but those data indicated also the presence
of other ions of different
masses which Dr Simpson was not easily able to explain.
- Dr Simpson
also undertook high performance liquid chromatography (“HPLC”)
analyses of the brown oil, and the result
appeared to him to be consistent with
the presence of the desired material, as well as with that of the starting
material, ethyl
α,α-dimethylphenylacetate. He also conducted a proton
nuclear magnetic resonance (“1H NMR”)
analysis of the brown oil. From that analysis, Dr Simpson concluded that, in
addition to the desired product and
the starting material, there was at least
one other compound having the same chlorobutyryl group as those two. Thinking
that the
additional compound might be the ortho-substituted regioisomer of the
desired product, Dr Simpson used computer simulation software
to predict
the 1H NMR spectrum for that regioisomer. Having done
so, he noted that it was not consistent with so much of the
1H NMR spectrum of the brown oil as indicated the
presence of an additional compound. However, he carried out a like simulation
for
the meta-substituted regioisomer of the desired compound, and found that the
1H NMR spectrum for it “[had] peaks with a
pattern and chemical shift similar to the additional peaks observed in the NMR
of
the reaction product”. Thus, Dr Simpson considered it probable
that, for some reason, the reaction had produced the meta
regioisomer of the
desired reaction product. To him, this was an “unexpected ...
outcome”.
- Having
regard to the magnitude of the various peaks in the 1H
NMR spectrum of the reaction product, Dr Simpson estimated that the product
which he derived from carrying out Example 5(A) was
made up of approximately 40%
unreacted starting material, 30% desired reaction product (para regioisomer) and
30% meta regioisomer
of the desired reaction product. He did not consider that
it would be worthwhile proceeding with the experiment, but he was instructed
by
AMR’s solicitors to do so.
- Having
modified his experimental protocol to accommodate the fact that he was
commencing with an oil rather than a solid, Dr Simpson
embarked upon Example
5(B). However, after he had added ethereal hydrogen chloride as described in
the example, Dr Simpson found
that the resulting material was “a highly
viscous gum”. He attempted to break up the gum by stirring, but without
success.
In these circumstances, it was not possible for him to filter the
precipitate. Accordingly, it was necessary for him again to depart
from his
protocol in order to obtain a solid product. Having decanted off the remaining
ether, he left the flask containing the
gum to dry within a fume hood. After two
days, the gum had “solidified to a hard mass”. Dr Simpson scraped
off some
of this material to analyse.
- The
results of Dr Simpson’s LC-MS analysis were consistent with the presence
of the reaction product desired at the end of
Example 5(B). However, the
1H NMR analysis, while also consistent with the
presence of that product, suggested that some of the original starting material
was
present, together with other unwanted regioisomers. This was unsurprising
to Dr Simpson, since there was nothing about the
reaction described in
Example 5(B) which, in his expectation, would significantly alter the relative
proportions of the regioisomers
present in the material with which he commenced
(ie that obtained from the workup under Example 5(A)).
- Dr
Simpson then took the remaining material which he had from carrying out Example
5(B) (to the extent that he had done so) and proceeded
to the recrystallisation
described therein. However, after adding about 50 mL of hot butanone, there was
no apparent cloudiness
to the solution, and no indication that any solid was
going to crystallise. Dr Simpson performed a hot filtration of the
solution,
and left it to cool to room temperature. That did not result in the
formation of crystals. He placed the solution in a refrigerator
overnight, but
this too failed to produce crystals. He cooled the solution to
-78 °C, but again no crystals formed. Next,
by boiling the solution,
he reduced its volume to about 50%, allowed it to cool to room temperature, and
again placed it in a refrigerator
overnight. None of these steps yielded any
crystals.
- In
this state of things, Dr Simpson considered that, if he were to perform a
purification step on the material which he had, it would
be necessary either to
develop, by experimentation, a new solvent system suitable to that material, or
to consider other purification
techniques. Without experimentation, Dr Simpson
did not consider it possible to determine what, if any, other solvent systems or
purification techniques would be effective in purifying the material which he
had. He was then instructed by AMR’S solicitors
to terminate his
work.
- The
experts called by the respondents were critical of Dr Simpson’s
protocol, and of his work, under Example 5(A). Their
criticisms were
sufficiently articulated in the evidence of Prof Black. He agreed with Dr
Simpson that 48.4 g of ethyl α,α-dimethylphenylacetate
represented
0.252 mol, not 0.294 mol as stated in Carr 129. However, he disagreed with
the solution to this disparity adopted
by Dr Simpson – to use 56.5 g of
this material. Prof Black continued:
I understand ... that Dr Simpson considers 56.5 grams ethyl
α,α-dimethylphenylacetate to be equivalent to 1.01 of the relative
amount of 4-chlorobutyl chloride which is specified. However, in calculating the
quantity of ethyl α,α--dimethylphenylacetate
to use, Dr Simpson has
erroneously calculated the number of moles which 36.5 grams of 4-chlorobutyl
chloride represents. In this
regard, I note that ... Dr Simpson has calculated
that the molecular mass of chlorobutyl chloride is 127, and that 36.5 g of
4-chlorobutyl
chloride amounts to 0.287 moles. This is not correct. The
molecular mass of 4-chlorobutyl chloride is 141 and 36.5 g represents 0.259
moles.
Dr Simpson’s miscalculations were summarised by Prof Black in the
following table:
|
Compound
|
Molecular Mass
|
Example 5(A)
|
Experimental Protocol
|
|
Calculated by Dr Simpson
|
Actual
|
Quantity
|
Moles
|
Quantity
|
Moles Calculated by Dr Simpson
|
Actual Moles
|
|
Ethyl α,α-dimethylphenylacetate
|
192
|
192
|
48.4 g
|
0.252
|
56.5
|
0.294
|
0.294
|
|
4-chlorobutyl chloride
|
127
|
141
|
36.5 g
|
0.259
|
36.5
|
0.287
|
0.259
|
According to Prof Black – and as clearly seems to be the case
– Dr Simpson’s miscalculation produced the result
that there was a
molar excess of ethyl α,α-dimethylphenylacetate over 4-chlorobutyl
chloride in the reaction under Example
5(A).
- According
to the respondents, the result of Dr Simpson’s miscalculation was
that the final product obtained under Example
5(A) contained an excess of
starting material. It was the view of the experts called on behalf of the
respondents that this circumstance,
alone, was sufficient to explain
Dr Simpson’s inability to obtain something that would be satisfactory
starting material
for Example 5(B). Although AMR contested that latter
proposition – and submitted that the material obtained by Dr Simpson
from Example 5(A) was little different from that obtained by Mr Gugger
– it did not contest the proposition that Dr Simpson
had made the
miscalculation to which the respondents’ experts referred. AMR did not go
to the extent of accepting that the
result of that miscalculation was that
Dr Simpson ended up with more unreacted starting material than might
otherwise have been
present, but I accept the evidence of the respondents’
experts that this was the case. Indeed, under cross-examination Dr Simpson
himself accepted that his miscalculation would have accounted for an excess of
starting material, at the completion of the synthesis
under Example 5(A), of the
order of 13%, which might have had an impact on the result.
- In
his affidavit of 22 January 2010, Dr Robertson referred also to “the
quality of aluminium chloride used”. He
noted that Dr Simpson had
weighed the aluminium chloride into an open beaker, and then transferred it by
spatula to the reaction
vessel. When Dr Simpson was under cross-examination by
counsel for the Sigma respondents, he estimated that the aluminium chloride
would have been exposed to the normal atmosphere in his laboratory for about 45
minutes (this time having been made longer than it
might otherwise have been, by
reason of the time taken by Dr Simpson to allow the temperature of the
reaction vessel to adjust
to -10 °C, after it had initially fallen to
-30 °C). Dr Robertson noted that aluminium chloride was
“highly
hygroscopic”, and would take up atmospheric moisture. In
his opinion, this would affect the work of the aluminium chloride
as a catalyst
in the intended reaction. In his affidavit of 6 February 2009 (filed well
before Dr Simpson had carried out his
experiment), Prof Black referred
to the importance of preventing water from entering the system in carrying out
Example 5(A),
and said that, if the reaction in the example did not otherwise
work, he would consider carrying it out “in an anhydrous environment
such
as a nitrogen glovebox”. However, Prof Black did not refer to this
aspect in his criticism of Dr Simpson’s
first experiment. Because
the respondents were, it seems, generally content to point to the calculation
errors made by Dr Simpson
in his first experiment, the hygroscopicity
problem is more appropriately dealt with in the context of a second experiment
carried
out by Dr Simpson, to which I next turn.
- Subsequently,
and after affidavits setting out the respondents’ criticisms of Dr
Simpson’s experimental protocol had
been filed, AMR’s solicitors
asked Dr Simpson to prepare a second protocol, in which the inconsistency
referred to in
para 61 above was resolved by specifying the use of 48.4 g (0.252
mole) of ethyl α,α-dimethylphenylacetate. He did prepare
such a
protocol, and set about conducting an experiment in accordance with it. Under
Example 5(A), when he reached the stage of
stirring the 4-chlorobutyryl chloride
and aluminium chloride for 15 minutes, he found that ambient temperature in his
laboratory
was below 25 °C. Accordingly, he used a temperature-controlled
water bath to maintain the reaction mixture at 25 °C.
He employed the same
expedient at the point where the reaction mixture was stirred for 15½
hours, although, since this was done
overnight, it turned out to be 16 hours and
20 minutes. At the end of Example 5(A), Dr Simpson had, as before, a brown oil
rather
than a solid.
- Dr
Simpson analysed the oil which he had obtained. His LC-MS analysis was
consistent with the presence of the product which should
have resulted from
carrying out Example 5(A). However, there were also present other ions of
different masses which he was not easily
able to explain. Under
1H NMR, Dr Simpson noted that there were three peaks at
a point where, had the product contained a single compound only, he would have
expected to see one peak. This suggested to him that there was more than one
compound present in the material which had “two
methyl groups bonded to
the benzylic position of the phenyl acetate”. He interpreted the
1H NMR results as indicating the presence not only of
the desired product of Example 5(A) but also of the starting material and at
least some amount of the meta regioisomer of the desired product. The three
major compounds in the material were present in proportions
of 2.0:2.5:1.0,
which Dr Simpson interpreted as the meta regioisomer, the desired product of
Example 5(A) and unreacted phenyl acetate
starting material, respectively.
- Having
again modified his experimental protocol to accommodate the fact that he was
commencing with an oil rather than a solid, Dr
Simpson again embarked upon
Example 5(B). As before, things seemed to have gone in accordance with what was
contemplated in the
example until the point which follows the addition of
ethereal hydrogen chloride. At this point, the precipitate which Dr Simpson
obtained “coalesced into lumps of a sticky solid”. He filtered this
solid, but, due to the sticky nature of the material,
a complete transfer was
not possible and an amount of the material remained on the filter paper. Dr
Simpson analysed this material,
and again concluded that unwanted regioisomeric
forms of the desired product were present, together with the desired product
itself.
- In
the recrystallisation stage of Example 5(B), Dr Simpson added hot methanol to
approximately 4.21 g of the material which
he had until it was completely
dissolved, then added hot butanone. After the addition of approximately 100 ml
of butanone, there
was still no apparent cloudiness to the solution, and no
indication that any solid was going to crystallise out. Dr Simpson then
performed a hot filtration of the solution, and left it to cool to room
temperature. That did not result in the formation of crystals.
He then
attempted to induce the formation of crystals by placing the solution in a
refrigerator overnight, but that too failed to
produce crystals. He cooled the
solution to approximately -78 °C, but again no crystals formed. Using a
rotary evaporator,
Dr Simpson evaporated the solvents, and made a further
attempt to recrystallise the material using less solvent. He dissolved the
material in a minimum amount of hot methanol (approximately 20 ml) and then
added 60 ml of butanone. However, again no cloudiness
was apparent. Cooling of
the solution to room temperature did not result in the formation of crystals.
Finally, Dr Simpson placed
the solution in a refrigerator overnight. The
following morning a small amount of a fine white powder had formed. Dr Simpson
filtered
this powder and analysed the filtered material. Various analyses which
Dr Simpson undertook of this powder suggested the presence,
in significant
proportions, of material other than that desired at the end of Example 5(B).
Indeed, Dr Simpson thought it most likely
that the white powder was principally
the hydrochloride salt of the α,α-diphenyl-4-piperidinemethanol
starting material.
- As
with his first experiment, Dr Simpson considered that, if he were to isolate the
desired reaction product from the material which
he obtained under Example 5(B),
it would be necessary for him either to develop, by experimentation, a new
solvent system or to consider
other purification techniques. Save for the
variations in the ratios of the products produced, Dr Simpson considered that
the results
of his second experiment were consistent with those of his first
experiment. He did not carry out Example 2 or Example 3.
- In
his affidavit of 18 November 2010, Prof Black expressed his view that, in his
second experiment under Example 5(A), Dr Simpson
had failed to observe anhydrous
conditions when handling 4-chlorobutyryl chloride and aluminium chloride. He
said that 4-chlorobutyryl
chloride was “a very moisture sensitive compound
which will hydrolyse when exposed to water in the atmosphere”, and that
precautions to avoid the ingress of moisture were essential. Although Dr
Simpson had taken some precautions, he weighed the 4-chlorobutyryl
chloride into
a glass beaker, and transferred it through a funnel into a flask, in the
atmosphere present in the laboratory. The
result, according to Prof Black,
would have been that less of the compound was available to participate in the
reaction. This meant
that less of the 4-chlorobutyryl chloride would be
available in the reaction, and that less of the ethyl
α,α-dimethylphenylacetate
would react. Prof Black said that, at the
end of the reaction, unreacted ethyl α,α-dimethylphenylacetate would
remain
in the system.
- Prof
Black added that aluminium chloride also had a high affinity for water and was
easily hydrolysed in the presence of moisture.
He considered it to be a
fundamental procedure when carrying out Friedel-Crafts acylation reactions using
aluminium chloride to
ensure that it was kept dry and not exposed to the
atmosphere. He noted that Dr Simpson had weighed out the aluminium chloride in
the laboratory atmosphere in a 250 mL beaker, and then added it to the reaction
vessel in portions by spatula. In Prof Black’s
view, this would have
permitted adventitious water to enter the reaction system.
- Dr
Robertson expressed a like opinion. He said that it was well-understood that a
successful Friedel-Crafts acylation required
dry conditions. While Carr 129 did
not expressly state that the chemical synthesis of Example 5(A) should be
conducted in a moisture-free
environment, a person skilled in the art at the
priority date would readily have understood that such an environment was
required.
Dr Robertson said that aluminium chloride was highly hygroscopic, and
should be protected from moisture at all times because it
readily converted into
aluminium hydroxide when exposed to an open environment. Once converted to
aluminium hydroxide, it ceased
to function as a catalyst and would not be useful
in driving the required reaction. He said that the techniques employed by Dr
Simpson
were not appropriate for conducting a reaction in anhydrous
conditions.
- Dr Simpson
accepted that he had not handled the aluminium chloride or the chlorobutryl
chloride under anhydrous conditions in
either of his preparations. The period
during which the aluminium chloride was exposed to the normal atmosphere in the
laboratory
(air conditioned though it was) was much less in the second
preparation than in the first, since, on the second occasion, there was
no need
to wait while the contents of the reaction vessel, at the point of adding the
aluminium chloride, reached the required temperature.
On the first occasion,
Dr Simpson had been able, by observation, to estimate that about 20% of the
aluminium chloride had hydrolysed
before it was used in the reaction. No such
clear indication was available on the second occasion. Nonetheless, the
observations
made by Prof Black and Dr Robertson to which I have just
referred related to the second preparation, and in point of principle,
there was
no satisfactory rebuttal of them offered either by AMR or, indeed, by Dr
Simpson.
- It
was, however, submitted on behalf of AMR that, as a matter of construction,
Example 5(A) did not require the employment of anhydrous
conditions. Reference
was made to isolated phrases in the text of another example in Carr 129
where procedures were required
to be carried out “under a nitrogen
atmosphere”. I must say that I do not find this a satisfactory response
to the respondents’
criticism of Dr Simpson. The issue is not one of
construction at all. Quite clearly, Example 5(A) does not, in terms,
require the employment of anhydrous conditions: the question is whether
the skilled addressee, reading the terms of that example, and knowing
what he or
she ought to know about the characteristic of the reagents and the catalysts
used, would take the customary steps to avoid
such ingress of adventitious water
as would compromise the reaction. His or her approach would, in my view, be
more likely to be
based upon scientific understanding rather than upon a
grammatical construction inspired by the absence from the text of Example
5(A)
of words found in possibly analogous situations elsewhere in the patent.
- AMR
next submitted that it was not “standard practice to handle acid chlorides
(ie chlorobutyryl chloride) under nitrogen”.
However, the evidentiary
basis for this submission was the evidence of Dr Simpson himself, in the
following passage of his
cross-examination by counsel for the Sigma
respondents:
Had you used chlorobutyryl chloride before? Not that I recall.
So you didn't have any experience as to the extent to which it was hydroscopic
in fact? I have in the past used a number of acid
chlorides, so I assumed that
it would behave similarly to those.
Why did you not then handle it under nitrogen? As far as I'm aware, it is not
standard practice for people to handle acid chlorides
under nitrogen all the
time.
To the extent that adventitious water did enter it, what would be the
consequence? The acid chloride would be hydrolysed to the
corresponding
carboxylic acid.
What impact would that have on the conduct of the reaction? The carboxylic
acid is unlikely to take part in the Friedel-Crafts
reaction.
So it would again exacerbate the excess of starting material and the reduction
in the catalyst to the extent that the aluminium chloride
itself had hydrolysed?
.... Yes, that may contribute to the remaining phenyl acetate starting material
at the end of the process.
In the circumstances, I am not prepared to accept that this submission on
behalf of AMR satisfactorily deals with the criticism of
Prof Black and
Dr Robertson.
- AMR’s
next response related to the chlorobutryl chloride only. Attention was drawn to
the fact that, under cross-examination,
Prof Black had said that a
scientist’s failure to use a nitrogen glove bag when handling that
material would be a matter
of “gentle criticism” only. The
gentleness of the criticism was based upon the fact, according to
Prof Black, that
the scientist would “lose a little bit” of the
material in the reaction, with the result that the yield could be reduced.
Essentially, this was the same evidence as that given by Dr Simpson, as set
out above. Clearly the latter’s omission
to handle the chlorobutryl
chloride anhydrously was a relatively minor circumstance affecting the outcome
which he achieved, but
circumstance it was. As Prof Black said, it was the
aluminium chloride which was critical apropos the ingress of adventitious
water.
- Turning
then to the aluminium chloride, the gravamen of AMR’s case was that this
catalyst was present in considerable excess,
and that it would have taken very
much more adventitious water than could ever have been attracted in the short
time (in Dr Simpson’s
second preparation) that the material was
exposed to the atmosphere for sufficient of it to be hydrolysed to compromise
the reaction
taking place under Example 5(A). However, the evidence on which
AMR relied for this submission was that of Dr Simpson
himself:
There are something of the order of two molar equivalents of aluminium chloride
and I believe that one molar equivalent is required
for a Friedel-Crafts
reaction. So that would mean half of the material will have to be hydrolysed
for the reaction to not occur
effectively.
But the position does not seem to be so simple, under the particular
Friedel-Crafts acylation with which Dr Simpson was concerned.
The reason
for the specification of what appeared to be two molar equivalents of aluminium
chloride in Example 5(A) became clear
only when Dr Robertson was under
cross-examination. He said that two molar equivalents of the catalyst were
actually required
in this reaction, because there was a chlorine atom at both
ends of the chlorobutryl chloride. He said:
Yes, you need two molar equivalents. Although it is described as a catalyst and
it is sort of regenerated in the reaction, you need
one mole of aluminium
chloride at the left-hand side of the chlorobutyryl chloride and one mole at the
right-hand side of the chlorobutyryl
chloride. So your Stoichiometry is 2:1, at
least that is how I understand the reaction going at this
point.
Dr Robertson was cross-examined extensively as to his understanding of
the stoichiometry involved in this reaction, but this
evidence was not
undermined. In the course of that cross-examination, Dr Robertson
calculated that, with 0.254 mol of chlorobutryl
chloride, 0.508 mol of aluminium
chloride would have been required to give the two molar equivalents which he
perceived to be necessary.
The example specified 0.56 mol, which provided for
what he described as “a small excess”.
- I
accept Dr Robertson’s evidence in these respects. It casts a light
on an important aspect of Example 5(A) which has
the potential to be relevant to
the hygroscopicity problem. Understood in the light of this evidence, the
example does not require
the use of double the amount of catalyst than ought to
be needed: it requires the use of only a small amount more. It follows that
the
problem of adventitious atmospheric water cannot be sidestepped by the robust
approach proposed by AMR. A small amount of water
would have had the real
potential to reduce the effective amount of catalyst available below that which
would have been necessary
to achieve a successful reaction.
- In
the circumstances, I do not accept that it is established by the work of Dr
Simpson that the synthesis of fexofenadine described
in Carr 129 does not
work. It is true that Dr Simpson’s experiments did not work, but, in
the respects discussed
above, that was likely to have been at least partly the
result of shortcomings in his experimental methods. It became clear during
the
trial of the proceeding that Dr Simpson’s first attempt at Example
5(A) was in fact the first time that he had carried
out a Friedel-Crafts
acylation. Had his second attempt been beyond criticism experimentally, that
might not have been a matter of
concern. However, as discussed above, I am not
satisfied that the ingress of adventitious water on the second occasion did not
carry
the real potential to compromise the viability of the catalyst being used.
That being the case, there is a legitimate scientific
explanation for
Dr Simpson’s failure to obtain fexofenadine under Carr 129, such
that that failure cannot stand as
conclusive proof that the methods specified
therein do not work.
- I
turn next to the attempts which scientists engaged by Alphapharm made to
synthesise fexofenadine using the methods set out in Carr 129.
Prof Wild was asked by Alphapharm to prepare
4-[4-[(4-hydroxydiphenylmethyl)-1-piperidinyl]-l-hydroxybutyl]-α,α-dimethylbenzeneacetic
acid, adhering as closely as possible to the experimental detail set out in
Examples 5(A), 5(B), 2 and 3 of Carr 129, and following
procedures appropriate
to the facilities available in 1993. Commencing on 11 August 2008, Prof Wild
directed Mr Gugger to carry
out this work, giving him a copy of Carr 129. Mr
Gugger has a BSc degree in Applied Chemistry from the University of Canberra
(then
the Canberra College of Advanced Education) and has worked in Prof
Wild’s group as a synthetic chemist since 1980. Prof Wild
considers Mr
Gugger to be an “extremely competent chemist”, observing that
“he is diligent in his record keeping
and meticulous in his experimental
work”.
- For
much of the time that Mr Gugger was carrying out this work, Prof Wild himself
was on sabbatical leave in Germany. However, before
he left he had detailed
discussions about the project and technical aspects of the experimental work
with Mr Gugger. While he was
away, Prof Wild kept in regular contact with Mr
Gugger about the work that was being done. Prof Wild described Mr Gugger as
“an
outstanding photographer ... [who] routinely took photos of the
equipment and experiments he undertook, which he ... sent to [Prof
Wild] so that
[Prof Wild] could review the steps taken”.
- Prof
Wild received his instructions from the solicitor handling the matter on behalf
of Alphapharm, John Cusick, by email on 1 July
2008. Attached to the email were
two documents: Carr 129 and a single-page “handwritten synthesis”,
setting out diagrammatically
a system for the preparation of terfenadine
carboxylic acid (ie fexofenadine). That demonstrated that the result of Example
5(A)
would be the para regioisomer, but providing, at the end Example 3, an
alternative outcome which suggested that the meta regioisomer
would co-exist
with the para regioisomer in proportions of about “50:50”. It was
put to Prof Wild under cross-examination
that he “knew from that moment,
by reason of that consideration of that synthesis, that there was, if not a
certainty, a likelihood
of repetition of example 5(A) producing a mixture [of
the para and meta regioisomers]”. He rejected that suggestion, accepting
only that, “[i]n someone's opinion, that was considered a
possibility”. He also said that he did not recall “taking
any
notice of the diagram”.
- Whether
or not prompted by Mr Cusick’s diagram, the fact is that the first
(relevant) page of Mr Gugger’s laboratory
notebook contained diagrams of
the reactions involved in the example which, according to Prof Wild, reflected
the discussion which
he had had with him. Showing only so much as indicated the
expected reaction products, those diagrams were as
follows:

Mr Gugger was not called, and I think it proper to infer from these diagrams
that he set about carrying out Example 5(A) with the
anticipation that a mixture
of regioisomers might well be the result. I infer also that that anticipation
had its basis in the detailed
discussion which he had had with Prof Wild.
As for the latter, I accept that it was his expectation that a mixture of
regioisomers
might be the result (see para 52 above), and I also accept his
denial that he was influenced in coming to this view, by the attachment
to
Mr Cusick’s email of 1 July 2008.
- Mr
Gugger carried out Example 5(A) on 11 and 12 August 2008. There was no
suggestion by the respondents that he did not do so according
to Carr 129.
However, the material which he produced did lead to controversy. Instead of
being a solid as indicated in the example,
Mr Gugger’s product was an
orange oil. On 13 August 2008, he communicated with Prof Wild (by then
overseas), informing him
of this fact, and stating that he would start the next
reaction (Example 5(B)) the following day, a Thursday, since it required 72
hours of reflux and could be worked up on the Monday. Mr Gugger’s comment
to Prof Wild was that an oil was “usual for
crude products of
Friedel-Crafts reactions”.
- Mr
Gugger sent the same communication to Mr Cusick. In reply, Mr Cusick noted that
Example 5(A) was supposed to yield a solid, not
an oil, and asked Mr Gugger to
discuss the 1H NMR details of the oil with him
before proceeding further. Mr Gugger replied that it was not unusual for the
oil to take a
few days to crystallize, and attached to his email the
1H NMR spectra and the mass spectrum details for
the oil. He concluded that he had “a mixture of mainly ortho, meta[,]
para isomers but apart from that not a lot of side products”. He asked Mr
Cusick whether he should place the oil sample in
the refrigerator or “just
wait”. It seems that the former expedient was resorted to for a part of
the sample, since
Mr Gugger’s laboratory notebook records that a portion
of the oil was placed in a freezer at -15 °C for a week, but
it did
not crystallise.
- It
took Mr Gugger some time to analyse the oil which he obtained from Example 5(A).
On the basis of gas chromatography and mass spectrometry
(“GC-MS”),
on 15 August 2008 he informed Prof Wild and Mr Cusick that about 42% of the
product did not constitute isomers
of the molecule intended to be derived from
the example, and that the product was, therefore, “rather impure”.
The other
58% (or “about 60%” as Mr Gugger put it) was considered to
be made up of isomers of the desired molecule, in the percentages
of 1:46:53,
but it was not clear to Mr Gugger which was which. He hoped that the 1%
component (actually 0.9%) was the orthoregioisomer.
Prof Wild’s
response, also dated 15 August 2008, was as
follows:
The GC MS idea was a good one and it seems to have given a credible result at
0.9:46:53 for the isomers of 5a. Any chance of correlating
these values with
the 1H NMR spectrum – integration of CMe2 peaks in 500 MHz spectrum? It
will be interesting to see if you
can get a fractional crystallization.
Nevertheless, as I said in my comments to John, press on to the next step with
4.5g and hope
for the best. If you can get some crystals at that stage with the
right mp, NMR, etc., we might try for an X-ray structure. Keep
up the good work
and good luck.
- On
21 August 2008, Mr Gugger sent an email to Mr Cusick, informing him that he had
run a proton spectrum on the 5(A) oil, using a
500 Mhz NMR machine. Using that
information and the results which he had from GC-MS, Mr Gugger expressed the
view that there was
“a classic ortho/para splitting pattern”, and
that the percentages of the regioisomers were meta (1%), ortho (46%) and
para
(53%). However, on the following day, Mr Gugger told Prof Wild (by email) that
he was “still wondering about the isomers”
of Example 5(A), and
proposed to “have a chat to Martin Banwell to work out a method to give an
unambiguous assignment of the
isomers”.
- It
was not clear on the evidence when he did so, but at some point Prof Wild
interpreted Mr Gugger’s results as giving ortho
(1%), meta (46%) and para
(53%). In his affidavit sworn on 6 February 2009, Prof Wild provided the
theoretical explanation which
I have set out in para 52 above, and
continued:
Accordingly, the ratios 1:46:53 are consistent with the presence of,
respectively, the ortho, meta, and para regioisomers of the
product. ... The
availability of two sites for meta substitution of the ring accounts for the
high proportion of meta regioisomer
observed.
As I understand it, Prof Wild’s identification of the regioisomers in
the 5(A) oil was done by inference from the information
provided by the GC-MS
and the 1H NMR analyses which had been conducted.
- Prof
Easton did not accept that inference. He accepted that the three regioisomers
were most probably present in the oil (along
with various impurities), and he
accepted that the data were consistent with Prof Wild’s conclusion that
the regioisomers existed
in identifiable relative proportions each to the
others, but he did not accept that the data warranted that conclusion. Dealing
with the circumstance that three of the components of the oil had the same
molecular weight, being the weight of the desired compound,
Prof Easton
said:
While it is correct that each of these regioisomers would have the same
molecular weight, as do the three compounds analysed by MS,
I do not consider
that it is possible to definitively identify the three peaks of the GC trace as
being these three regioisomers
based on the MS analysis alone. One reason why it
cannot be assumed that three compounds having the same molecular weight are the
three regioisomers identified by Mr Gugger is that the chlorobutyryl chloride
starting material used in this reaction is both an
acylating and an alkylating
agent. The acylation reaction will be preferred over the alkylation reaction and
I would not have anticipated
that alkylation would have occurred to any
significant extent as part of this reaction. However, given that the reaction
product
appears, from the GC/MS analysis, to contain at least six compounds each
present in a significant amount, I anticipate that alkylation
may have occurred.
The product of any such alkylation would have the same molecular weight as the
desired acylation product.
Prof Wild took issue with this. In an affidavit in response, he said:
While the alkylation products ... would have the same molecular mass as the
acylation products, they would be hydrolysed to the corresponding
acids in the
hydrolytic workup (the reaction mixture is “poured into HCl-ice
water”) which have a different molecular
mass ...; therefore the
alkylation products cannot be considered to be the reaction products seen in the
GC MS of the product of
Example 5(A).
Prof Easton did not rejoin. In the result, AMR did not ultimately contest
Prof Wild’s conclusion that the ortho-meta-para isomers
were present in
the oil in the relationship 1-46-53.
- One
point on which Profs Wild and Easton did agree was that the major component in
the oil obtained by Mr Gugger from working up
Example 5(A) was about 30% of the
total composition of the oil. Prof Easton accepted that this was the para
regioisomer.
- Mr Gugger
then proceeded to Example 5(B), using the oil which he had obtained under
Example 5(A) as his starting material.
AMR was critical of Mr Gugger
– and of Prof Wild – for having proceeded to Example 5(B)
notwithstanding that
the product obtained under Example 5(A) did not correspond
with that specified in the text. It was submitted on behalf of AMR that
the
balance of sound scientific opinion was that a chemist would not proceed beyond
Example 5(A) unless he or she had derived the
solid specified therein, or if he
or she were confronted with the level of impurity that Mr Gugger then had.
That was undoubtedly
the view of Prof Easton. He said that using a
starting material with that level of impurity was “highly likely to give
rise to difficulties during subsequent steps in a synthesis” and that
“proceeding with such material [was] not usual
practice in organic
chemistry”.
- AMR
also relied on the evidence of Prof Black, in his affidavit of 6 February
2009, on this point:
If this reaction did not result in the expected outcome, I would assume that
something had been done incorrectly, that there was
a problem with the starting
materials or water had entered the system. I would check the purity of the
starting materials and repeat
the experiment. I would also consider carrying out
the reaction in an anhydrous environment such as a nitrogen glove box. However,
the experiment described is entirely reasonable and rational and any initial
difficulty would not lead me to doubt what was reported.
I would repeat the
experiment until satisfactory results were obtained, perhaps up to ten times,
before considering an altemative
approach. I would also routinely check the
literature to see if a similar or identical reaction had been reported, and to
see whether
any similar problems had been
reported.
However, it was not suggested by any party that further repeats of Example
5(A) by Mr Gugger would have produced anything closer
to what was predicted
by Carr 129. Indeed, the fact that this example led to a mixture of
regioisomers was the inventor’s
starting point under the patent in suit.
The issue here, rather, is whether Mr Gugger was justified in proceeding to
Example 5(B)
with the oily mixture of regioisomers. In Prof Black’s
view, he was. Here I refer to what I have said in para 46
above, which is
based the same affidavit, and upon the following evidence in that affidavit:
As the product of the Friedel-Crafts acylation is a large molecule, I would
generally expect it to be a solid, however I would not
be surprised if the
product was an oily liquid. An oil product may indicate that the product is
impure, such that further purification
may produce a solid or alternatively, the
oil may be a pure liquid such that further purification will not result in the
product
solidifying. If the product was an oil, I would consider attempting to
purify it using chromatographic separation. In any event,
I note that the
solvent initially used in the following step 5(B) is toluene which would readily
dissolve an oily product.
- AMR
next submitted that “Dr Robertson certainly considered that the skilled
addressee should not proceed to Example 5(B) with
impure starting material where
the desired reaction product was only present in approximately 30%”.
Perhaps the word “certainly”
here is used in the sense of “on
any view”, since the evidence upon which AMR relied to make the submission
related not
to the work of Mr Gugger but to the work of Dr Simpson.
What AMR seeks to do is to carry over the criticisms which Dr Robertson
voiced of the latter to the context of the former, upon the basis that each had
achieved about 30% of the desired compound after
carrying out Example 5(A).
However, the equivalence of the two exercises in presently relevant respects was
not put to Dr Robertson,
in which circumstances I am not prepared to read
an implied criticism of Mr Gugger into his evidence.
- Prof
Wild justified his decision to instruct Mr Gugger to proceed to Example
5(B), notwithstanding the latter’s achievement
of an oil rather than a
solid after 5(A), on two bases. First, he said that Friedel-Crafts reactions
often generated oils that could
take a considerable time to crystallise.
Routine 1H NMR spectroscopic or HPLC analysis of the
product could help to identify any impurities. He would recommend proceeding to
the next
step in the synthesis with impure material if purification proved
difficult or crystallisation was slow. He said that it was sometimes
easier to
remove an impurity in a subsequent step of the synthesis. If the impurities
could not be removed “downstream”,
it would still be possible to
return to the earlier stage and to continue the attempted purification.
Secondly, Prof Wild said that
Example 5(A) was a large-scale synthesis requiring
the use of 800 ml of carbon disulfide, 36.5 g of 4-chlorobutyryl chloride, 48.4
g of ethyl α,α-dimethylphenylacetate, and 74.5 g of aluminium
chloride. He noted that carbon disulfide was carcinogenic
and highly flammable.
Mr Gugger's workup of Example 5(A) had given a product in high yield (89%), and
Prof Wild did not want him
exposed unnecessarily to large volumes of carbon
disulfide.
- One
of the few advantages of Prof Wild’s absence overseas while
Mr Gugger was carrying out Example 5(A) is that it
has provided a written
record, of sorts, of communications between them that might otherwise have been
both oral and informal. Copies
of these communications were tendered by AMR.
It did not appear to disconcert Mr Gugger in the least that he had an oil
rather
than a solid. Indeed, his first communication to Prof Wild was that
an oil was usual for Friedel-Crafts reactions. As noted
above, Prof Wild
was of a similar view. Indeed, under cross-examination, Prof Easton agreed
that “it was quite frequent
to see an oil in a Friedel-Crafts
acylation”. In the light of this evidence, I would seem to be justified
in concluding, as
I do, that, were it not for the fact that Carr 129
specified that the product of Example 5(A) was a solid, the oily result achieved
by Mr Gugger would have been quite uncontroversial amongst scientists
skilled in the art.
- Anticipating,
not unreasonably, that the oil was probably indicative of the presence of
impurities, Mr Gugger carried out GC-MS
and 1H NMR
analyses to identify its constituents. Again, it could not be suggested that
that was other than standard experimental practice
in the circumstances which
obtained. Although Mr Gugger himself was initially uncertain as to the
identity of the regioisomers
in the oil, Prof Wild, from the outset,
regarded the percentages as credible. The existence of a mixture of
regioisomers was
consistent with his expectations from a reaction such as this;
and it was consistent also with the physical properties of the material.
Prof Wild and Mr Gugger knew that their object was to obtain a
para-substituted product. Their decision to use the oil
as the starting
material under Example 5(B) appears to have been a conventional scientific one,
uninfluenced by any urgings from
those instructing them. Indeed, Mr Cusick
seems, if anything, to have been the one to sound a note of caution about
proceeding
further under those circumstances.
- More
importantly, perhaps, Prof Wild’s decision to press on to Example
5(B) was based upon his perception of the kind
of process that was involved in
that example, and upon his expectation that it would have the potential to yield
a para-substituted
product of greater purity. He said that he would –
... routinely proceed to the next step in a synthesis with an oil intermediate
if it was known that the desired product of the next
step in the reaction
sequence could be purified. This is particularly the case if it was known - as
is the case with the Example
5(B) Expected Product - that the next step should
produce a high melting crystalline solid which would be much easier to isolate
and purify.
Prof Wild added that the use of an impure oil as an intermediate was not
an unusual approach in synthetic chemistry, particularly
where the product of
the next step was a high melting crystalline solid which would be easier to
separate from impurities.
- AMR
also drew attention, critically, to the circumstance that, in trying to
understand the outcome he was getting from Example 5(A),
Mr Gugger referred
to sources of information which post-dated the 1993 priority date. In August
2008, having failed to obtain
a solid, or pure para-substituted material, from
Example 5(A), Mr Gugger consulted a 2006 paper by Chen and others entitled
“Synthesis and Biological Evaluation of a Novel Class of Rofecoxib
Analogues as Dual Inhibitors of Cyclooxygenases and Lipoxygenases”
(“Chen”). That paper described a Friedel-Crafts acetylation
of ethyl phenylacetate which resulted in a mixture of meta and para
regioisomers,
and proposed a means of crystallising the para regioisomer by the
use of hexanes-acetone. On 15 August 2008, Mr Gugger informed
Prof Wild by email that he was “trying to crystallise a small amount
of 5a from acetone-hexane as suggested in the paper
by ... Chen”. AMR
submitted that this was an example of Mr Gugger straying beyond the
confines of information that would
have been available to a skilled addressee as
at the priority date. Alphapharm’s response was to point out that
acetone-hexane
was not in fact used in any of Mr Gugger’s attempts at
Example 5(B), and that this (Chen-based) work should be regarded as no
more than a “side experiment” which Mr Gugger undertook as a
matter of interest.
In the absence of Mr Gugger from the witness box, I am
not prepared to make any inference as to his purpose in consulting Chen
other than that sought by AMR, namely, that this was part of the trial and error
process which he employed in his attempts to synthesise
fexofenadine. In 1993,
a scientist skilled in the art would not have had access to Chen.
However, in the means which Mr Gugger in fact used to characterise or to
resolve the 5(A) oil which he subsequently carried
into Example 5(B), no resort
was had to any information derived from Chen. I take the view,
therefore, that ultimately nothing turns on Mr Gugger’s recourse to
Chen.
- The
question which presently arises for consideration is not whether a skilled
addressee would necessarily achieve fexofenadine by
following the examples in
Carr 129. It is whether, Carr 129 having disclosed fexofenadine in
terms, a skilled addressee
would be able, using his or her general stock of
knowledge and understanding, to achieve fexofenadine from the information
contained
in Carr 129. On the assumption – which, for present
purposes only, I must make – that such a skilled addressee
could otherwise
have done so, I do not consider that his or her failure to derive a
para-substituted solid from Example 5(A) should
be regarded as disqualifying, at
least in a context in which he or she would, as I find, be unsurprised that a
Friedel-Crafts acylation
such as the one being employed here would yield an oil.
In the present context, the examples in Carr 129 are not to be viewed
as
recipes, but rather as indications as to how the compound of interest might be
synthesised by a skilled addressee. Against the
understanding which such a
person would bring to these examples, I do not consider that the prediction that
the result of carrying
out Example 5(A) would be a para-substituted solid should
be understood as an indispensable condition, the absence of which should
disqualify the subsequent examples from playing any role in the derivation of
the compound which Carr 129 disclosed.
- I
turn next to Mr Gugger’s work under Example 5(B) of Carr 129.
In this respect, as discussed above, in place of
6.1 g of pure ethyl
4-(4-chloro-l-oxobutyl)-α,α-dimethylphenylacetate, Mr Gugger used the
impure substance that he had
produced under Example 5(A).
- In
his affidavit sworn on 6 February 2009 (as amended in his viva-voce
evidence), Prof Wild set out what he said were the “Results and
Analysis” of Mr Gugger’s carrying out of Example
5(B). Prof Wild
said:
After treating the reaction mixture with diethyl ether and ethereal hydrogen
chloride, 8.32 g [of] precipitate was collected, washed
with diethyl ether, and
dried in vacuo to give, after recrystallization, 3.27 g of almost colourless
crystals of crude ethyl 4-[4-[
4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-oxobutyl]-α,α-dimethylbenzeneacetate
hydrochloride, MP 177°C-180°C.
Prof Wild referred to the 1H NMR spectrum for this
material, and continued:
The expanded spectrum clearly shows the predominance of one regioisomer, and a
small amount of another isomer. The yield of the crude
product was 35% based on
the amount of α,α-diphenyl-4-piperidinemethanol used. Two
recrystallisations of the crude product
from Example 5(B) from methanol-butanone
and butanone afforded 0.92 g (10% yield) of analytically pure product as
colourless crystals
having MP 197°C-200°C ... compared to the MP
205.5°-208°C reported in [Carr] 129 ....
Prof Wild expressed the view that the 1H NMR
spectrum for this material was consistent with the presence of the para
regioisomer, and that the material was of sufficient
purity to proceed with the
“next step (Example 2)”. He said that the difference between the
melting point of this material
and that reported in Carr 129 “may be due
to a minor impurity” in the material.
- As
now appears from Mr Gugger’s laboratory notebook, the above uncomplicated
explanation by Prof Wild of the workup of Example
5(B) conceals a great many
difficulties which Mr Gugger encountered.
- On
14 August 2008, Mr Gugger commenced work on Example 5(B). On 15 August, he
emailed Mr Cusick with the news that the reaction
was proceeding, and that he
intended to do the workup on the following Monday (18 August) at about 2 pm. At
3.36 pm on 18 August
2008, Mr Gugger emailed Prof Wild that he (Gugger) had done
the workup for Example 5(B), adding “we have a solid (deep breath)”.
That was, I infer, the precipitate that resulted from the treatment of the
filtrate with ether and ethereal hydrogen chloride, rather
than the result of
any attempt at crystallization, since Mr Gugger went on to say that he would
“characterise this by proton,
carbon NMR before recrystallizing from
methanol/methlyethyl ketone”.
- It
is not always clear from the evidence how Mr Gugger’s correspondence with
Prof Wild related to the course of the workups
which he was undertaking at the
time. The workups themselves were initially recorded not in the laboratory
notebook as such, but
on a separate note pad, the relevant pages of which were
then inserted into the notebook, and secured with adhesive tape. As Prof
Easton
observed, this was not always done in a way that was faithful to the
chronological sequence of things.
- Mr
Gugger’s laboratory notebook seems to indicate that he undertook three
attempted workups of Example 5(B) in August 2008.
That notebook was not
tendered, or explained, by Alphapharm. It was tendered by AMR and explained by
Prof Easton, who interpreted
Mr Gugger’s notes as indicating that he took
the following steps in what, as things transpired, was the first of a number of
workups:
(a) filtration of the reaction mixture to remove 3.9 g of salts in the form of
crystals;
(b) addition of 50 ml of ether and ethereal hydrogen chloride (amount
unspecified) to the filtrate;
(c). collection of 8.4 g of precipitate having a melting point of 130 to 168
°C;
(d) dissolution of the precipitate in 150 ml of methanol and 45 ml of
butanone;
(e) reduction of the solution to 45 ml by boiling;
(f) collection of 1.0 g of crystals having a melting point of 132 to 140
°C;
(g) dissolution of the crystals in 75 ml of methanol and 30 ml of butanone;
and
(h) reduction of the solution to 5 ml by boiling.
The final product obtained was an oil, which was discarded.
- In
what Mr Gugger described (in his notebook) as his “2nd batch”, he
recommenced Example 5(B) anew (presumably with a
further 6.1 g of the 5(A)
material). Prof Easton said that this second process “appears to set out
a rather unconventional
fractional crystallisation in that fractions appear to
be first separated from each other and then later recombined with other
fractions”.
It was not suggested by Alphapharm that Prof Easton was
unjustified in this surmise; nor that he was inappropriately cautious in
the
terms he used to express it. I can well understand that Prof Easton was able
only to identify what Mr Gugger “appeared”
to be doing here. Mr
Gugger himself did not give evidence, and Prof Wild did not identify exactly
what Mr Gugger had done at the
various stages in his second batch.
- The
procedure followed by Mr Gugger in his third batch is set out on a page of his
notebook which appears to be dated “20/8/08”
(or possibly
“26/8/08”). Again, Prof Easton described the procedure as “an
unconventional fractional crystallisation
in which fractions appear to be first
separated from each other and then later recombined with other fractions”.
Prof Wild
made no attempt to trace through what Mr Gugger had done here, and I
must say that, to a lay eye, the notebook seems to bespeak a
tortuous series of
interlocking attempts to have the 5(A) oil yield something in crystalline form,
the boiling point of which approximated
that stated in Carr 129 (205.5-208
°C). No suggestion was made on behalf of Alphapharm that I should regard
those attempts
as successful: indeed, nothing ultimately came of whatever it
was that Mr Gugger obtained from his third batch. From the date mentioned,
however, I do infer that this third batch was probably the subject of an email
at 12:16 pm on 22 August 2008, in which Mr Gugger
informed Prof Wild that
“5b has crystallised at last”, adding that there were “two
distinct type of crystals”.
At 4.16 pm on the same day, Mr Gugger
informed Prof Wild of the melting point of the crystals which he had obtained:
“softened
at about 175 and melted at 190 C”. Prof Wild replied to
that email on the same day, in the following
terms:
That was good news about 5b. Only 18 degrees to go! Continue to recrystallise
as indicated in the patent. It reads to me that the
final recrystallizations
were from butanone and the earlier ones from methanol-butanone (several
altogether indicated in the patent).
Keep a record of yields, mps, and 1H NMR
spectra as you proceed. I agree that the protons from the piperidine group are
a nuisance
in observing the aromatic protons of the para-substituent we are
interested in, but the AB systems look good. Are you getting one
sharp CMe2
resonance? Also keep an eye on the OMe singlet and the CH2CH3 triplet. Please
keep a record of the hours you are putting
in on this work and the number of
spectra you are recording.
- It
appears that Mr Gugger embarked upon his fourth batch of Example 5(B) on 4
September 2008. Prof Easton said of it (by reference
to the flow-chart in the
laboratory notebook):
This schematic also appears to describe a fractional crystallisation but of a
more conventional type, with no recombining of previously
separated fractions.
This schematic representation suggests that Mr Gugger was unsuccessful in
separating the various components
of the reaction product from each
other.
It is here that one sees clearly what Prof Easton would criticise as being
outside the parameters of recrystallisation as generally
understood, namely, the
retention at times of the mother liquor and the discarding of the crystals
derived therefrom. Mr Gugger
appears first to have obtained 8.78 g of crystals,
and discarded the mother liquor. At the next point, he discarded what appears
to be 0.003 g of “salt” and continued with the mother liquor. At
the next point, he discarded 0.61 g of some apparently
crystalline material with
a melting point of 130-132 °C and continued with the mother liquor. At the
next point, he kept 2.90
g of a crystalline material with a melting point of
170-175 °C and discarded the mother liquor. At the next point, he achieved
1.57 g of a crystalline substance with a melting point of 186-198 °C. It
is not clear whether he discarded this, but he did
proceed to undertake a
further procedure of some kind with respect to the mother liquor (he wrote
“remove solvent” on
the flow-chart at his point), the result of
which was 0.43 g of a crystalline material with a melting point of 175-179
°C, and
a consequent “yellow oil” mother liquor.
- On
5 September 2008, Mr Gugger sent an email to Prof Wild, stating that, from
a conversation which he had had with Mr Cusick,
“I get the impression
that this work is not going as they expected as I could only get mp of 193 not
205”. He said that
he had “put on another preparation” of
Example 5(B) (presumably the fourth batch to which I have just referred).
Mr Gugger
continued:
John wants me to go no [sic] to the next step which is the hydrolysis, which
looks straight forward (example 2) the last step, the
reduction I am [a] bit
unsure about which method to use.
There is no record of any response from Prof Wild in relation to that email,
as the next communication on record is the one to which
I refer in the next
paragraph. I note that the “next step” at this point was Example 2,
but it was the reduction: the
hydrolysis was the subject of Example 3. AMR did
not draw attention to this apparent mistake on Mr Gugger’s part, and I say
nothing further about it.
- On
23 September 2008, Prof Wild sent an email to Mr Gugger on the subject
“5(B) melting point”. The text of the
email was as
follows:
It has occurred to me that recrystallising 5(B) from methanol-butanone is risky.
5(B) is an acid, a hydrochloride of an amine, and
an ethyl ester. Hence,
heating 5(B) in methanol could result in transesterification of the ethyl ester
into the methyl ester. This
should show up in the nmr and the MS. It would
worth [sic] having a look for peaks for the methyl ester in the spectra of the
recrystallised
5(B) samples that have lower mps. It would be safer to
recrystallise 5(B) from ethanol-butanone or straight butanone. Perhaps taking
5(B) up in hot butanone and then distilling off most of the solvent would give
pure product of reproducible mp.
It was not made clear in the evidence whether anything came of these
suggestions by Prof Wild.
- Mr
Gugger’s fifth batch of Example 5(B) was of central importance to his
understanding, and ultimately to his successful completion,
of the process
described in the example. It is the subject of two sets of entries in his
laboratory notebook. The flow-chart for
this batch is inserted, apparently from
sheets of the separate working pad to which I have referred, at p 145 of the
laboratory notebook.
Although that page is undated, it comes after other pages
which are dated “4/9/08” (p 131), “22/9/08” (p
133) and
“23/9/08” (p 139). Further, on 9 October 2008, Mr Gugger sent an
email to Prof Wild, saying –
I am finishing the preparation of 5b as I have 5.6 g from 5 runs. In my hands I
can only get about 1.2 g per run the maximum is
about 4 g, not easy to separate
and get the purity required but, I do have reliable method that is repeatable.
In the absence of Mr Gugger from the witness box (for which there was no
satisfactory explanation), I would infer that he completed
his fifth batch on or
shortly before 9 October 2008.
- At
pp 123-125 of Mr Gugger’s notebook, there is a write-up of the steps
which he took, and the results which he achieved,
under the fifth batch of
Example 5(B). The first of those three pages is dated “13/8/08”.
The inference is irresistible,
and I draw it, that Mr Gugger at least
commenced this write-up on that date. However, the data there reported derive
from the
fifth batch as carried out, nearly two months later. Indeed, as I
explain below, it was an important aspect of Alphapharm’s
case that this
write-up and the flow-chart inserted at p 145 of the notebook were concerned
with the same work. In the circumstances,
I infer that Mr Gugger commenced
his write-up of Example 5(B) on 13 August 2008, but did not then complete it.
It was not until
at least a week later that he attempted the third batch, with
the outcome to which I have referred above. I think it probable that,
when he
commenced the write-up on 13 August 2008, he intended that it should record his
work and results under the third batch.
I infer that, because that work was
both unsuccessful and inconclusive, Mr Gugger did not record it in his by then
partially-completed
write-up. It was not until his fifth attempt that he had
devised a process, and had achieved a result, that made sense of Example
5(B).
- Working
from the flow-chart for the fifth batch set out in Mr Gugger’s laboratory
notebook, Prof Easton surmised that the following
steps had been
undertaken:
(a) filtration of the reaction mixture to remove 3.9 g of salts;
(b) addition of 100 ml of ether and approximately 32 ml of ethereal hydrogen
chloride to the filtrate;
(c) collection of 8.32 g of precipitate;
(d) dissolution of the precipitate in unspecified solvent;
(e) reduction of the solution to 45 ml;
(f) separation of 0.88 g of crystals having a melting point of 125 to
130°C;
(g) reduction of the mother liquor to 20 ml, addition of 30 ml of butanone,
further reduction of the solution to 10 ml, further addition
of 30 ml of
butanone, further reduction of the solution to 15 ml and further addition of 30
ml of butanone;
(h) collection of crystals and washing of those crystals with three 20 ml
volumes of butanone giving 3.27 g of crystals having a
melting point of 177 to
180°C;
(i) dissolution of the crystals in 7 ml of methanol, addition of 45 ml of
butanone, reduction of the solution to 25 ml and further
addition of 20 ml of
butanone;
(j) collection of 1.62 g of crystals having a melting point of 183 to
189°C;
(k) dissolution of the crystals in 30 ml of methanol, reduction of the solution
to 20 ml and addition of 30 ml of butanone;
(l) collection of 0.92 g of crystals having a melting point of 194 to
197°C.
Factually, Prof Wild did not take issue with this summary of what Mr Gugger
had done.
- Prof
Easton drew attention to an alteration in the melting point of the substance
eventually derived as reported on p 125 of Mr Gugger’s
notebook in his
write-up of the fifth batch. Initially, the melting point was reported as
194-197 °C as in the flow-chart,
but that was altered to 197-200 °C.
An explanation for that latter aspect was provided by Prof Wild:
A melting point of 194 to 197 °C was recorded for Batch 5 alone, but when
Batch 5 was combined with Batches 6 and 7 and the
mixture was recrystallised,
the melting point of the combined batch was 197 to 200 °C, as recorded on
page 152 of the First
Gugger Notebook.
To the extent that pp 124-125 of the notebook record the actual workup of the
fifth batch, however, there can be no doubt but that
the original melting point
as observed at the time was later altered. As I shall note below, however, even
Prof Wild’s
explanation does not accord with what is recorded on p
152 of the laboratory notebook.
- Senior
counsel for Alphapharm took Prof Easton through Mr Gugger’s notes, in
some detail, in order to identify what he
had done with respect to his fifth
batch, and the extent to which it lined up with the crystallisation process
prescribed in Example
5(B). Because of the absence of Mr Gugger himself to
explain the entries in his laboratory notebook, this was a cumbersome
and
unsatisfactory process. However, it was revealing and helpful for an
understanding of what Mr Gugger had done and, in some
respects, of why.
The process also had the benefit of rendering Mr Gugger’s flow-charts
for the sixth and seventh batches
more intelligible than would otherwise have
been the case.
- Prof
Easton accepted that the “unspecified solvent” referred to at step
(d) in para 120 above, was in fact methanol,
and mentioned as such in the
write-up. It was this solution that was reduced to 45 mL. Mr Gugger
allowed this reduced solution
to stand overnight, after which (according to his
write-up), “a very fine precipitate formed, this could only be filtered
with
difficulty”. Prof Easton accepted that it was likely that the
material thus filtered out was what Mr Gugger described
in his flow chart
as 0.1 g of a salt, which was discarded. The cross-examination of
Prof Easton then proceeded thus:
At this stage, what is happening, isn't it, is he is dissolving it in methanol
and waiting before he adds the butanone to see if
any rubbish impurities come
out? – I'm not sure how he decides what these compounds are.
But anyway, he adds the methanol and pauses, must have seen some cloudiness, and
then tried to get rid of it by filtration at first
or to get it out by
filtration at first? – He's done more than that, he's reduced the volume
of the methanol that he's used,
so he is attempting to get a crystallisation
from methanol.
And only a tiny amount is able to be filtered out? –
Yes.
- At
this point, Mr Gugger’s write-up discloses that a “new strategy
was employed”. Still working with the
methanol solution which had been
reduced to 45 mL, Mr Gugger used a centrifuge to remove solid material
therefrom, and this
time obtained 0.88 g. This was the stage identified as step
(f) by Prof Easton. As noted, the solid had a melting point of
125-130 °C (125-132 °C in the write-up). This material was
discarded. Prof Easton accepted that what Mr Gugger
had here done was:
“paused, attempted to filter, centrifuged, then ... look[ed] at the
melting point of what he'[d] centrifuged
out”.
- Next,
there is a sub-heading in Mr Gugger’s write-up:
“1st Recrystallisation”. Beneath that,
Mr Gugger describes taking the steps identified as (g) and (h) by
Prof Easton.
Having obtained the 3.27 g of crystals, Mr Gugger
discarded the mother liquor. Next, under the sub-heading
“2nd Recrystallisation”,
Mr Gugger’s write-up describes that he took the steps which Prof
Easton identified as (i) and
(j), obtaining 1.62 g of crystals. On this
occasion, Mr Gugger did not discard the mother liquor but (in a procedure
mentioned
neither in his write-up nor in Prof Easton’s summary set
out in para 120 above) treated it with methanol and butanone,
reduced the
volume of the resulting solution, allowed it to stand for two hours, and
obtained an unidentified quantity of crystals
with a melting point of
170-175 °C. Nothing further was done with that material. Referring
to what the write-up does
disclose, under the sub-heading
“3rd Recrystallisation”, Mr Gugger
took the 1.62 g of crystals which he obtained from the previous stage and
carried out the
steps identified by Prof Easton as (k) and (l).
- Prof
Easton was then cross-examined as follows:
So would you agree with this proposition: this is a three step
recrystallisation, with two additional aspects, one is the filtration
or
centrifuging of the crystals after the first addition of methanol? Do you agree
with that so far? – As I said before, I
think there is fractionation and
choices made along the way. The route that you particularly follow does
constitute, I think, I'm
not sure, three recrystallisation processes. But along
the way, two crystal forms have been discarded, an oil has been discarded,
an
oil has been continued to work with, and the mother liquor has been continued to
work with. So there is a fractionation process.
The two deviations from a standard recrystallisation, do you agree, are, if I
may call one, a filtration/centrifuge step, and the
working on the mother liquor
out to the right? – On the three occasions, as well as the discarding the
0.1 gram of material
and the 0.88 grams of
material.
What counsel referred to as “working on the mother liquor out to the
right” was that part of Mr Gugger’s work
which involved
treating the mother liquor with methanol and butanone, and ultimately obtaining
crystals with a melting point of 170-175 °C,
as described above. In
their final submissions, counsel for Alphapharm described this as an extra step
at the side, carried out
because Mr Gugger had an enquiring mind as to the
constitution of the mother liquor, and proposed that, ultimately, it had little
to do with the question whether Mr Gugger was able, following Carr 129, to
obtain fexofenadine. AMR’s position (and also
that of Prof Easton),
as I understand it, is that it is only after the event that Alphapharm is able
to make this submission:
had Mr Gugger obtained a melting point from this
material that was consistent with the presence of the desired para regioisomer
in it, his procedure would have been much more than a matter of scientific
curiosity.
- Prof
Wild returned to Australia on 17 October 2008, and was present when
Mr Gugger worked up the sixth and seventh batches of
Example 5(B). From
this time, no further email correspondence between himself and Mr Gugger with
respect to the latter’s work
on Carr 129 is in evidence.
- The
page of Mr Gugger’s laboratory notebook which sets out the flow-chart for
the sixth batch of Example 5(B) is also undated.
Working from that flow-chart,
Prof Easton surmised that the following steps had been
undertaken:
(a) filtration of the reaction mixture to remove 4.1 g of salts;
(b) addition of 100 ml of ether and approximately 35 ml of ethereal hydrogen
chloride to the filtrate;
(c) collection of 8.4 g of precipitate;
(d) dissolution of the precipitate in unspecified solvent;
(e) reduction of the solution to 54 ml and standing overnight;
(f) separation of 0.49 g of crystals;
(g) addition of 2 ml of methanol and 45 ml of butanone to the mother liquor,
reduction of the solution to 20 ml, further addition
of 30 ml of butanone, and
standing overnight;
(h) filtration of crystals and washing of those crystals with three 20 ml
volumes of butanone giving 3.43 g of crystals having a
melting point of 180 to
185°C;
(i) dissolution of the crystals in 7 ml of methanol, addition of 40 ml of
butanone, reduction of the solution to 30 ml and further
addition of 20 ml of
butanone;
(j) collection of 2.18 g of crystals having a melting point of 185 to
190°C;
(k) dissolution of the crystals in 30 ml of methanol, reduction of the solution
to 7 ml, addition of 35 ml of butanone, further reduction
of the solution to 15
ml, standing to allow crystallisation and further addition of 5 ml of
butanone;
(l) collection of 2.83 g of crystals having a melting point of 189 to
192°C.
- There
is no write-up of the sixth batch in Mr Gugger’s laboratory notebook,
but Alphapharm submitted, in effect, that
it could be inferred that
Mr Gugger followed steps broadly in accordance with his write-up of the
fifth batch. I accept that
submission. Under cross-examination,
Prof Easton accepted that there were steps in Mr Gugger’s
flow-chart for the
sixth batch which corresponded with steps in his flow-chart
for the fifth batch. Further, the illumination which was given to both
during
that cross-examination sustains the inference, which I draw, that
Mr Gugger’s write-up for the fifth batch is likewise
applicable,
mutatis mutandis, to the sixth. I am confirmed in that conclusion by the
statement made to Prof Wild by Mr Gugger in his email of 9 October
2008
that he then had a reliable method that was repeatable.
- The
page of Mr Gugger’s laboratory notebook which sets out the flow-chart for
the seventh batch of Example 5(B) is also undated.
Working from that
flow-chart, Prof Easton surmised that the following steps had been
undertaken:
(a) filtration of the reaction mixture to remove 5.0 g of salts;
(b) addition of 120 ml of ether and approximately 35 ml of ethereal hydrogen
chloride to the filtrate;
(c) collection of 5.70 g of precipitate;
(d) dissolution of the precipitate in 200 ml of unspecified solvent;
(e) reduction of the solution to 55 ml and standing for 2 hours;
(f) separation of 0.29 g of crystals;
(g) addition of 2 ml of methanol and 45 ml of butanone to the mother liquor,
reduction of the solution to 15 ml further addition
of 30 ml of butanone, and
standing for 2 hours and refrigeration for 1 hour;
(h) filtration to give 2.37 g of crystals having a melting point of 178 to
185°C;
(i) dissolution of the crystals in 20 ml of methanol, addition of 30 ml of
butanone, reduction of the solution to 20 ml, further
addition of 20 ml of
butanone and standing for 2 hours;
(j) collection of 1.16 g of crystals having a melting point of 186 to
190°C.
What I said about, and the inferences I drew with respect to, the sixth batch
in the previous paragraph are equally applicable to
the seventh batch.
- Page
152 of Mr Gugger’s laboratory notebook is headed “Summary of
yields”. In a table, it sets out the gram-yield
and the melting point of
the product achieved in each of the fifth, sixth and seventh batches of Example
5(B). The products of the
sixth and seventh batches (not of the fifth) were
combined to give a total of 3.98 g of material. This material was then further
worked up by dissolution and crystallisation to achieve a final yield of
2.9 g. It was this material which had a melting point
of 197-200 °C.
It was to no extent derived from the fifth batch. According to Prof Easton, it
represented a combined yield
from the sixth and seventh batches of approximately
20%.
- That
brings me back to the explanation of Mr Gugger’s workup of Example 5(B)
provided in Prof Wild’s affidavit of 6 February
2009, to which I have
referred in para 108 above. A careful analysis of that affidavit, and of Mr
Gugger’s notes, undertaken
by Prof Easton reveals that the 3.27 g of
colourless crystals with a melting point of 177-180 °C was in fact the
product of
step (h) in the fifth batch (see para 120 above) and that the 0.92 g
of analytically pure product was the product of step (l) therein.
However, as
noted above, the melting point of 197-200 °C set out in Prof Wild’s
affidavit related not to that product
but to the combined products of the sixth
and seventh batches. As Prof Easton noted, Prof Wild seems to have been working
from Mr
Gugger’s write-up of the fifth batch, but using the melting point
derived from those other combined batches (the sixth and
seventh batches
themselves not being the subject of any write-up).
- Prof
Wild caused the material derived from the sixth and seventh batches – the
melting point of which was 197-200 °C
– to be analysed. It was
96.39% the para regioisomer specified as the product of Example 5(B) in
Carr 129.
- The
major criticism made by AMR of Mr Gugger with respect to Example 5(B) was
that he employed the technique of fractional crystallisation
rather than of
repeated recrystallisation as specified. Of the distinction between the two,
Prof Easton said:
Recrystallisation is typically performed on a solid having relatively minor
amounts of impurities and involves dissolving the solid
in a solvent system and
then causing that solid to come out of solution leaving behind the undesired
impurities. In a recrystallisation
essentially all of the material which will
come out of the solution is allowed to do so. Fractional crystallisation is
typically
performed on a reaction product containing a number of different
components or fractions with the intention of separating each of
those fractions
from each other. Fractional crystallisation involves dissolving the solid in a
large excess of solvent and then altering
the volume and ratio of solvents in
the solution to find a point at which one of the fractions will come out of the
solution. The
variation of volume and ratio of solvents is achieved by adding
amounts of one or more of the solvents used and reducing the volume
of the
combined solution.
I did not understand Prof Wild to take issue with this statement, but,
at least to the extent relevant to Mr Gugger’s work,
he considered that
the distinction proposed by Prof Easton was one which did not involve a
difference. He stated that fractional
crystallisation and recrystallisation
were “in effect the same process”. Indeed, in his email to
Mr Gugger of 15
August 2008 (see para 93 above), Prof Wild said, with
reference to the oily product of Example 5(A), “it will be interesting
to
see if you can get a fractional crystallization”. Although Prof Wild
denied it under cross-examination, it is clear
that he here had in mind the
process contemplated under Example 5(B).
- It
was Alphapharm’s submission that, by the time he had completed the fifth
batch of Example 5(B), Mr Gugger had established
a procedure which, when
properly understood, involved conventional recrystallisation, with three stages.
Those stages came after
what Alphapharm described (in its submissions) as an
initial step of “standing and centrifuging to get rid of irrelevant
material”.
I am, however, disposed to think that this is a submission
made with the considerable advantage of hindsight. The inference is
clearly
open that it was only by the time Mr Gugger was part-way through his fifth
batch that he appreciated that, in the precipitate
derived at step (c) as
identified by Prof Easton, he had something in the material with which he
was working that would complicate
the process of recrystallisation and which,
therefore, had to be removed. There is no reference to this in Carr 129.
In the
absence of Mr Gugger, I would draw that inference. Indeed, I would
infer that, without the removal of this unwanted substance,
Example 5(B) would
not provide an effective means of synthesising ethyl
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-oxobutyl]-α,α-
dimethylbenzeneacetate hydrochloride from the oil which Mr Gugger obtained
under Example 5(A).
- It
was only at some point during his fifth attempt to make Example 5(B) work that
Mr Gugger devised what was, in effect, a protocol
which he was able to
follow in the sixth and seventh batches. Looking only at the terms of
Carr 129, that such a protocol was
necessary would not, in my view, have
been apparent to a scientist skilled in this kind of synthetic organic
chemistry. As Prof
Wild pointed out, Mr Gugger was such a scientist of
very considerable experience. From what Prof Wild said about
Mr Gugger,
if he was unable to make Example 5(B) work over four attempts,
it is hard to imagine that any scientist skilled in the relevant area
would have
been able to do so.
- Returning
to the submission of Alphapharm to which I have referred at the start of para
135 above, for the reasons I have attempted
to explain, I am not persuaded that
a scientist skilled in the art, as at the priority date, would have known that
there was some
“irrelevant” material that had to be removed before,
and under a different operation from, the process of recrystallisation
referred
to in Example 5(B). Absent that knowledge, the example would not have worked
for him or her. There is no suggestion in
the terms of the example itself that
irrelevant material had to be removed. Under the example, recrystallisation
follows immediately
upon the collection of the precipitate under the previous
step. It is no answer to say that, working with an oil which he or she
may be
assumed to have inferred included impurities, the scientist would have expected
to have been obliged to remove some unwanted
material before embarking on
recrystallisation. Mr Gugger appears to have made several attempts to make
Example 5(B) work before
he realised that this additional step was necessary.
It may be one thing to forgive the inventors under Carr 129 for having
predicted the achievement of a para-substituted solid at the end of Example 5(A)
rather than an oil, but it would be, in my view,
another thing altogether to
attribute to them an undisclosed intention that the putative synthetic chemist
would realise that the
steps thereafter prescribed in Example 5(B) were
insufficient to resolve such impurities as may have been involved in the 5(A)
oil.
- Although,
as I have said, the principle derived from Van der Lely allows for a
degree of perseverance in the trial and error process which it contemplates, in
my view Mr Gugger’s work
demonstrates that more than perseverance,
and more than “the ordinary methods of trial and error”, were
required to achieve
ethyl
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-oxobutyl]-α,α-dimethylbenzeneacetate
hydrochloride at the end of
Example 5(B) of Carr 129. Mr Gugger was
required to do more than apply his laboratory experience to make the
recrystallisation
referred to therein work: he was required, first, to discern
the presence of unwanted material that had to be removed, and secondly,
to
devise a means of removing that material. To say that this point was reached as
a result of trial and error would be, in my view,
to make a considerable
understatement. Without Mr Gugger to assist on the subject, I would infer
that reaching this point involved
a significant challenge for him, during which
he was, for much of the time, working with, and in, the unknown. In the result,
he
devised a means of making Example 5(B) work with reference to an impure oil
obtained under Example 5(A). It was not a means disclosed
in Carr 129.
- According
to Mr Gugger’s laboratory notebook, it was on 22 September 2008 that he
commenced work on Example 2. That timing
is consistent with an email which he
sent to Prof Wild on 5 September 2008, to which I have referred in para 116
above. If Mr Gugger
did commence work on Example 2 on 22 September 2008,
he could not have been using, as starting material, anything he derived from
batches of his workups under Example 5(B) subsequent to the fourth. As is clear
from para 115 above, the evidence as to the
results achieved from the
fourth batch under Example 5(B) leaves open a number of possibilities with
respect to the material which
he carried into Example 2 on 22 September. It was
common ground that this attempt at Example 2 was unsuccessful. It was the
evidence
of Prof Wild that this was because of the inferior quality of the
platinum oxide catalyst used, but, given the origin of the
starting material
used, it may be doubted whether anything would have come of this attempt.
- Mr
Gugger’s second attempt at working up Example 2 commenced on 25 October
2008. By then, he had worked up the sixth and seventh
batches of Example 5(B),
and it was 1.9 g of the combined material from these batches that he used as the
starting material. Prof
Wild described this workup as
follows:
A subsequent reduction of the [1.9 g of material obtained from Example 5(B)]
with freshly prepared platinum oxide was then run overnight
and a significant
reduction in the intensity of the keto-carbonyl absorption at 1682
cm-1 was observed after 18 hours. ... After 38 hours at
50 psi the reduction was complete, as indicated by the disappearance of the
keto-carbonyl
absorption group in the IR spectrum. Variations in reaction times
for hydrogenations are not unusual for reactions involving heterogeneous
catalysts. ... Centrifugation of the reaction mixture to remove catalyst,
followed by concentration of the mother liquor to a small
volume, afforded[,]
over 2 days, colourless crystals of the reduction product, which were filtered
off and suspended in butanone.
The resulting crystals were filtered off and
dried in vacuo to give 1.8 g of crude product (95% yield). Recrystallisation of
this
material from methanol-butanone gave 1.2 g of the product of Example 2 as
colourless needles, MP 180°C-182°C (67% yield)
.... This melting point
compares favourably with the value reported for this compound in Example 2 of
[Carr] 129 (MP 185°C-187°C)
....
Save for offering some rather benign commentary as to the length of time
taken to achieve reduction, and as to the use of a centrifuge,
AMR did not
venture any criticism of Mr Gugger’s workup of this example. It
seems to have been accepted by AMR that Mr Gugger
did derive 1.2 g of ethyl
4-[4-[4-(hydroxydiphenylmethyl)-1-piperidinyl]-1-hydroxybutyl]-α,α-dimethylbenzeneacetate
HCl.
- Mr
Gugger’s work under Example 3 of Carr 129 was, however, more contentious.
He commenced his first attempt at Example 3 on
23 September 2008. Although it
seems that he could then only have been working with whatever material he
derived from his unsuccessful
attempt at Example 2, no explanation of this
aspect was offered in the evidence. After recrystallisation from
methanol-butanone,
what did happen under this attempt at Example 3 was,
however, the subject of a series of emails passing between Mr Gugger and
Prof Wild on 25 and 26 September, or thereabouts.
- Mr
Gugger first told Prof Wild, in a very short email, that he had “made
Example 3 as the free base” with a melting point
of 142 °C. He said
that Mr Cusick wanted him to “make the hydrochloride” as it had
a melting point of 193-195
°C. Prof Wild replied, advising
Mr Gugger to “Look carefully at the NMR spectrum of 3, as, being a
zwitterion,
it could crystallise with solvents ....” He
continued:
I suggest making the hydrochloride by dissolving the free acid in dilute HCl and
evaporating the solution in vacuo, or boiling off
on the steam bath, if you are
game. If the acid dissolves in ether, bubble HCl gas through the solution
– the hydrochloride
should precipitate. Recrystallise from
methanol-butanone or butanone, as for 5B. The patent mentions the hydrochloride
of fexofenadine,
but does not describe it. I will be very keen to hear the mp
you get.
I infer that Mr Gugger, following Prof Wild’s advice, made the
hydrochloride form of the Example 3 product, since he reported
that he had
“a rough melting point for Example 3 HCl 187-190 C”. However, the
1H NMR indicated the presence of butanone, from the
solvent used. In his email to Prof Wild, he continued:
I like your method of forming the HCl using ether and HCl gas il [sic] will give
it a try. I was looking at a [sic] the C. Mazier
Bioorg. Med. Chem. Lett. 14
(2004) 5423-5426 paper they purify Fexofenadine using Flash Chromatography using
CH2Cl2/ CH3OH eluant
containing acetic acid 1% to give a product with a 193-195
Mp. I would thought [sic] the zwitterion would have formed the acetate
unless
it was already the HCl.
- In
his next email to Mr Gugger, Prof Wild
said:
There is confusion about the mps of fexofenadine and its hydrochloride. The
patent in question, the one you are following, gives
195-197 C for the free acid
recrystallised from methanol-butanone; the article by Mazier gives 193-195 C for
a sample of the free
acid obtained by column chromatography as you describe; and
John gives 199-203 C for the hydrochloride from his client (no experimental
details). I am surprised that the free acid and the hydrochloride have similar
mps and your lower value for the free acid appears
reasonable. It will be
important for you to get enough of the pure acid and the hydrochloride for
characterisation.
Mr Gugger replied as follows:
There is confusion about the melting points, in the Hambalek paper J. Org. Chem
1994,59, 2620-2622 their [sic] give the Mp of Fenofenadine
[sic] as 142-143 C
and the purity as >99% recrytallzed [sic] from methanol. This is very close
to what I obtained. The other
thing is they brought the pH to 7 upon
hydrolysis. The Mazier paper drop the pH to 3 when hydrolysing and form the
HCl. Mp 193-195.
very close to what I obained [sic] but the patent Mp is a bit
of a mystery did they form the HCl even through [sic] the pH was brought
to 7 ,
this is the question?
Prof Wild responded as follows:
I agree about the confusion with the mps. I go along with the Hambalek figure
for the acid, recrystallised from methanol. Send
this paper to John. The
Mazier figure is surprising – would the hydrochloride run on the column?
(When you have some pure,
we could try running some on a plate under their
conditions.) I am also suspicious of the patent figure, if they say it is the
free
acid. As you say, perhaps they did not get the pH to 7.
To isolate the acid after the hydolysis [sic], Example 3, I would suggest
evaporating the reaction mixture to dryness, and then extracting
the residue
with ether or benzene, perhaps methylene chloride, to leave behind the sodium
chloride. Hopefully, the acid will be
in the organic solvent. HCl gas bubbled
through the ether or benzene solution will precipitate the hydrochloride, which
should recrystallise
well from methanol – butanone or ether.
- There
was no evidence of what became of this first attempt by Mr Gugger to carry
out Example 3. It was common ground that it
was unsuccessful, and AMR was, it
seems, content to leave it at that. AMR did, however, draw attention to the
references, in these
email exchanges, to works by Hambalek and Mazier. These
were published in 1994 and 2004 respectively. They would not have been
available to a synthetic chemist in 1993. AMR pointed also to the information
given to Mr Gugger by Mr Cusick that the
melting point of fexofenadine
hydrochloride was 199-203 °C: there were no further particulars as to
this presumably post-1993
piece of information. Under cross-examination,
Prof Wild’s denials as to the utility (to Mr Gugger) of the
information
obtained from Hambalek, Mazier and Mr Cusick were unconvincing.
Ultimately, in what I consider to be the closest he got to the
truth of the
matter, Prof Wild accepted counsel’s suggestion that “[a]ll of this
material ... was being assembled to
assist Mr Gugger in progressing his work in
relation to the repetition of Carr”.
- It
was not until 10 November 2008 that Mr Gugger commenced his second attempt at
Example 3. No difficulty arose until the step of
recrystallisation from
methanol-butanone. According to Prof Wild, “the recrystallised
material contained butanone ...
even after drying in vacuo”. It seems
that Mr Gugger then recommenced the recrystallisation, using another
solvent system.
Prof Wild said:
The crude product, MP 208°C, was purified by recrystallisation from aqueous
methanol, from which separated large, colourless
plates, which were filtered off
and dried in vacuo at 50°C. Yield: 0.39 g. MP 224°C-225°C. ...
The HPLC chart for
the product having MP 224°C-225°C indicated two
components, one having a retention time of 16.671 minutes (99.77%) and
the other
having a retention time of 18.387 minutes (0.23%).
Prof Wild recognised the component present to the extent of 99.77% as the
para regioisomer intended to be derived from Example 3.
He was not
challenged on this understanding. He said that Mr Gugger undertook a
further recrystallisation of the product which
he had obtained, the result of
which was a compound consisting wholly (100%) of the para regioisomer. That
Mr Gugger did achieve
that result was not contested by AMR.
- However,
Prof Easton did not accept Prof Wild’s evidence as a satisfactory, or
as a complete, description of what Mr Gugger
had done. Working from
Mr Gugger’s notebook, Prof Easton explained what had in fact been
done as follows:
However at page 35 of the Second Gugger Notebook it is stated that difficulty
was encountered in recrystallising the product in methanol-butanone.
There is no
description of the nature of this difficulty. It is then stated that the product
was recrystallised from ethyl acetate
to give 0.39 grams of a product having a
melting point of 142°C. This product was then recrystallised from
methanol/water to
give a product having a melting point of 208°C and
recrystallised again to give a product having a melting point of 224 to
225°C.
Prof Wild agreed with this commentary, adding (viva voce) –
[B]ecause of time restraints and perhaps frustration in recrystallising the
final product of the series of reactions in example 3,
[Mr Gugger] tried a
recrystallisation from ethyl acetate, which produced a nice crystalline compound
that could be isolated ....
AMR pointed out that Mr Gugger departed from Carr 129 in his use of ethyl
acetate followed by methanol/water. Under cross-examination,
Prof Wild accepted
that, in this respect, Mr Gugger had “abandoned what Carr
prescribed”. However, he said that ethyl
acetate was “a common
solvent on the shelf and is known to have intermediate properties between an
alcohol and ketone”.
Again, Prof Easton did not agree. He said:
Solvents are chosen for different reasons. Ethyl acetate and other ketones,
such as butanone, are referred to as dipolar or protic
solvents. Methanol, for
example, is a protic solvent, so it depends on whether you want a protic
solvent, a nucleophilic solvent
or whether a nucleophilic solvent is a problem.
So you make a choice. They are independent
choices.
- Prof
Black regarded Mr Gugger’s use of a different solvent under Example 3
as of no consequence. He said:
The other comment I'd make in general about deviations from the description in
Carr is that when you're repeating chemistry, everyone
who does this is, in a
sense, individual, we all have our own individual experience, we have our own
favourite solvents for recrystallisation.
Many compounds that are reported to
be recrystallised from ethanol, for example, I would personally use isopropanol
because my experience
with isopropanol is that it gives you a better outcome in
many cases. Ethyl acetate is also a very good replacement for ethanol
and it is
a matter of preference, there is no magic about changing solvents. If I have a
report in the literature that says the
compound was recrystallised from ethanol
and I repeat that experiment and I do my recrystallisation from isopropanol, I
don't go
and write a paper telling the world that you can recrystallise this
from isopropanol and it is better because that is considered
to be completely
trivial, it is a matter of choice for the experimentalist as they are doing
their work. So to my mind it is not
even worth considering as a deviation, it
is a very, very literal but very, very minor deviation from standard
practice.
Prof Easton’s response was a simple one:
I think you either follow Carr or you don't is the simple answer and if you
change solvents, for example, you're not following
Carr.
- However,
the question is not simply whether Mr Gugger followed Carr 129. Had
that been the question, it is doubtful whether
there would have been any debate
at all: Alphapharm accepts that, in this and other respects, Mr Gugger
departed from Carr 129.
The question, rather, is whether those departures
were more than would be involved in ordinary trial and error of the kind that
would be required to give practical application to any invention. I do not
understand the last answer from Prof Easton, set
out above, to have
asserted so. I accept Prof Easton’s evidence that solvents are
chosen for different reasons. But
I impute to the skilled organic chemist a
ready appreciation of those reasons, and a sufficient familiarity with the
utility of solvents
to know what would be likely to give a satisfactory result
in a particular situation. I accept Prof Black’s evidence
that, for
an experienced worker like Mr Gugger, the choice of solvents was a matter
of triviality; or at least was such a commonplace
concern as to be well within
the bounds of ordinary experimental trial and error in the Van der Lely
sense.
- Returning
to AMR’s criticism of Mr Gugger for having consulted sources of
information (Hambalek and Mazier) that became
available after the priority date
under the patent in suit, I do not accept that that criticism may be dismissed
merely on the ground
that the evidence of Mr Gugger’s reference to
these sources is limited to his failed attempt at Example 3 in late September
2008. Such understanding as he derived of relevant matters from those sources
would still have been in his mind when he undertook
his second attempt in
November. I also accept AMR’s submission that, not having called
Mr Gugger, Alphapharm is in no
position to invite me to draw benign
inferences as to the extent to which he was ultimately assisted by those
sources. However,
the fact is that AMR did not articulate the inference of fact
that I should be the more ready to draw in relevant respects because
of the
absence of Mr Gugger. AMR’s case under Example 3 related to
Mr Gugger’s choice of solvents, and it
was not suggested that he
derived any assistance in that regard from the post-1993 sources which he
consulted. Thus I accept Alphapharm’s
case that, although Mr Gugger
did consult such sources, ultimately nothing turns on it.
- In
his oral submissions, senior counsel for AMR described Mr Gugger’s
use of non-Carr solvents as the “fundamental
point” arising with
respect to Example 3. He made no reference to an additional point of criticism
which was the subject of
two paragraphs in AMR’s lengthy written
submissions, namely, that the final product obtained by Mr Gugger was not
fexofenadine
at all, but fexofenadine dihydrate, a circumstance which had been
frankly acknowledged by Prof Wild in his affidavit of 6 February
2009 and
to which, in his oral evidence, Prof Wild attributed the departure from
Carr with respect to the melting point of the
product obtained. It may be that
those written submissions were prepared before Prof Easton was
cross-examined by counsel for
the respondents, for I must say that they seemed
to pay no regard to the evidence then given. The fact that the compound derived
by Mr Gugger had two molecules of water attached to it appears to have been
regarded as inconsequential in the overall scheme of
things by the scientists
who gave evidence in the case, a perspective which is, in my view appropriately,
reflected in the decision
by senior counsel for AMR to make no reference to the
point.
- In
the result, I find that Carr 129 did not disclose an effective means of
preparing fexofenadine. I reach that conclusion
because the means otherwise
disclosed broke down at the point of Example 5(B). That is to say, there
was, in my view, no such
means disclosed as would, within the limits of ordinary
trial and error in the Van der Lely sense, lead to the synthesis of ethyl
4-[4-[4-(hydroxydiphenylmethyl)-l-piperidinyl]-l-oxobutyl]-α,α-
dimethylbenzeneacetate
hydrochloride when the starting material was, as it
would be, an oily mixture of regioisomers rather than the product ostensibly
synthesised under Example 5(A). It follows that, if I am wrong about the law as
established in Lundbeck and Apotex, I would hold that the
invention, so far as claimed in the claims which are presently relevant, was not
anticipated by Carr 129.
And the same conclusion must apply in the case of
Carr 146.
INVENTIVE STEP
- For
presently relevant purposes, subss (2) and (3) of s 7 of the Patents
Act provide as follows:
(2) For the purposes of this Act, an invention is to be taken to involve an
inventive step when compared with the prior art base
unless the invention would
have been obvious to a person skilled in the relevant art in light of the common
general knowledge as
it existed in the patent area before the priority date of
the relevant claim, whether that knowledge is considered separately or
together
with either of the kinds of information mentioned in subsection (3), each of
which must be considered separately.
(3) For the purposes of subsection (2), the kinds of information are:
(a) prior art information made publicly available in a single document or
through doing a single act; and
(b) prior art information made publicly available in 2 or more related
documents, or through doing 2 or more related acts, if the
relationship between
the documents or acts is such that a person skilled in the relevant art in the
patent area would treat them
as a single source of that information;
being information that the skilled person mentioned in subsection (2) could,
before the priority date of the relevant claim, be reasonably
expected to have
ascertained, understood and regarded as relevant to work in the relevant art in
the patent area.
Armed with common general knowledge, and possibly also with one of the kinds
of information referred to in s 7(3), the invention in question will have
been obvious to the skilled person referred to in s 7(2) if he or she
“faced with the same problem would have taken as a matter of routine
whatever steps might have led from the prior
art to the invention, whether they
be the steps of the inventor or not”: Wellcome Foundation Limited v VR
Laboratories (Aust) Pty Ltd [1981] HCA 12; (1981) 148 CLR 262, 286; Aktiebolaget Hassle
v Alphapharm Pty Ltd [2002] HCA 59; (2002) 212 CLR 411, 432 [50]. The content of the
concept of “a matter of routine” approved by the High Court in the
latter case was that
provided by Graham J in Olin Mathieson Chemical
Corporation v Biorex Laboratories Ltd [1970] RPC 157, 187-188:
Would the notional research group at the relevant date, in all the
circumstances, which include a knowledge of all the relevant prior
art ...
directly be led as a matter of course to try [that which was invented under the
patent in suit] ... in the expectation that
it might well produce [the solution
to the problem which gave rise to the invention in
suit]?
- In
the present case, the problem which confronted the inventors was the production
of substantially pure piperidine derivative compounds
of the class referred to
in the patent in suit. Because (save with respect to Claim 11, to which I shall
refer separately) the patent
claims compounds rather than a method, the
invention will be obvious if there is any way in which those compounds in
substantial
purity might have been synthesised at the priority date by taking
the approach of Graham J referred to above. The onus of showing
that there was
such a way lies, of course, upon the respondents. Principally, they relied upon
Carr 129, and they did so in
the alternative to their case on novelty.
- Essentially,
the respondents submitted that a skilled organic chemist would use his or her
common general knowledge in the art to
make Carr 129 work for the
production of the relevant compounds as such. In this respect, they relied upon
Mr Gugger’s
work. Although not articulated in precisely these terms,
I understand that the respondents would wish to be taken as submitting
that the
notional research group would, at the priority date, directly have been led, as
a matter of course, to try each of the variations
from Examples 5(A), 5(B), 2
and 3 in Carr 129 that Mr Gugger did try, in the expectation that it
might well produce substantially
pure fexofenadine. I accept that submission in
two respects: proceeding beyond Example 5(A) notwithstanding that an oily
mixture
of regioisomers was the material at hand, and utilising an alternative
solvent under Example 3. However, I do not accept that such
a research group
would have directly been led, as a matter of course, to try the process which
Mr Gugger ultimately employed
under Example 5(B) in the expectation that it
might well provide a link in the synthetic chain for the production of
fexofenadine
as specified in Carr 129. Rather, I accept the submission
made on behalf of AMR that Mr Gugger’s work under that
example was
much closer to what has been described as trying “each of numerous
possible choices until one possibly arrived
at a successful result, where the
prior art gave either no indication of which parameters were critical or no
direction as to which
of many possible choices is likely to be
successful”: In re O’Farrell [1988] USCAFED 411; (1988) 853 F 2d 894, 903,
approved in Aktiebolaget 212 CLR at 442 [76]. Thus I reject so much of
the respondents’ obviousness case as is based on Carr 129.
- The
Sigma respondents proposed a further basis upon which the synthesis of the
relevant compounds would have been obvious to a skilled
organic chemist in 1993.
They relied on the evidence of Dr Stephen Kawai, a research scientist in
the Department of Chemistry
at Boehringer Ingelheim Canada Ltd in Laval, Quebec,
Canada. In 1989, he was completing his PhD in Professor George Just’s
laboratory in the Department of Chemistry at McGill University. In September or
October of that year, Prof Just was asked by
Phoenix International Life
Sciences, Inc to synthesise the compound which is now known as fexofenadine.
Prof Just asked Dr Kawai
and his colleague, Dr Robert Hambalek, to try to
synthesise fexofenadine.
- According
to Dr Kawai, Dr Hambalek first attempted the synthesis of fexofenadine
via an intermediate prepared through the
Friedel-Crafts acylation of a
phenylacetic acid derivative, following a strategy similar to that described in
a paper published by
A.A. Carr and D.R. Meyer in 1982. However, in taking this
approach, Dr Hambalek prepared not only a ketone precursor to fexofenadine,
but also undesired regioisomers. Dr Hambalek attempted to separate the
undesired impurity from the desired para regioisomer
using standard purification
techniques, but could not do so. Dr Kawai could not remember
Dr Hambalek trying to modify
the Friedel-Crafts acylation reaction to avoid
the production of the undesired regioisomers; nor attempting more than “a
couple”
of standard purification techniques to try to purify the compound.
- As
the compound was required quickly and Dr Kawai had more time available than
Dr Hambalek, it was the former whom Prof Just
asked to take a new
approach “and attempt a new synthesis of fexofenadine which included steps
based on some other synthetic
work he [Prof Just] had done recently on another
series of related compounds”. Prof Just suggested using a
para-substituted
bromo-benzene compound as starting material, with a palladium
catalyst. He drew up a rough outline of the synthesis which he had
in mind, and
left it to Dr Kawai to work out what solvents, temperatures and other
reaction conditions should be used, and to
refine the synthetic pathway if
necessary. Through the use of para-substituted starting material, Dr Kawai
avoided the emergence
of undesired regioisomers. In his affidavit in this case,
Dr Kawai said: “I recall thinking that Professor Just’s suggested
synthesis appeared to be a straightforward way of producing fexofenadine, and
did not appear to me to be speculative”.
- One
aspect of the synthesis which gave Dr Kawai some concern was that, at one point,
it used a mercury salt as a catalyst. This
was problematic in a product
intended for human consumption, because of the toxicity of mercury. However, as
there were numerous
steps following the mercury-catalysed step, Dr Kawai
took the view that the risk of the mercury “carrying through”
was
small. Subject to that reservation, Dr Kawai’s synthesis was
successful. He considered that the scheme involved
was “reasonably
straightforward” and required “no major tweaks” to the
reaction sketched by Prof Just.
- Because
of confidentiality limits imposed upon Prof Just by his client,
Dr Kawai was not immediately able to submit his
work for publication.
However, he did so in November 1993. His paper was published in early 1994 as
S.H. Kawai, R. Hambalek, G.
Just. “A Facile Synthesis of an Oxidation
Product of Terfenidine”, Journal of Organic Chemistry 1994,
59, 2620.
- Upon
analysis, it seems that the point being made here by the Sigma respondents may
have two aspects. There is a sense in which
they would say that, regardless of
whether a Carr-type Friedel-Crafts acylation was employed, the synthesis of
fexofenadine was obvious
in 1989 to Prof Just and his team. And there is a
sense in which they would say that, assuming a failed attempt to synthesise
fexofenadine by the employment of a Friedel-Crafts acylation (such as was the
experience of Dr Hambalek), the alternative means
to which Prof Just,
and on his instructions Dr Kawai, resorted were obvious. Either way, the
Sigma respondents need to
establish that the synthesis of fexofenadine would
have been obvious to a person skilled in the art in the light of the common
general
knowledge in Australia. Quite clearly, the experience of Prof Just
and his team in Canada goes no distance towards that end.
Further, the court
does not know, and cannot assume, that Prof Just regarded his alternative
synthesis as obvious. Dr Kawai
said that it “included steps based on
some other synthetic work he had done recently on another series of related
compounds”.
That is to say, Dr Kawai’s evidence leaves open
the very real possibility that Prof Just suggested his alternative
synthesis not because it would have been obvious to a worker skilled in the art
but because of some specific understanding which
he had as an individual
researcher. Dr Kawai himself did not say that he considered that that
synthesis was obvious: he said
only that, it having been suggested to him by
Prof Just, it appeared to him to be “straightforward”. That is
not
sufficient for the purposes of s 7(2) of the Patents Act.
- In
further support of their case on obviousness, the Sigma respondents requested Dr
Robertson to suggest ways in which substantially
pure fexofenadine might be
synthesised, against the knowledge that the method proposed in Carr 129 led
to an unwanted mixture
of regioisomers. The Sigma respondents did not
ultimately rely on Dr Robertson’s evidence in relevant respects, but
it
is instructive to note that one of his proposals (that which he most strongly
favoured) was to commence the whole process with a
para-substituted material.
When he was later shown a copy of the Kawai paper, Dr Robertson expressed the
view that there was a similarity
between his own approach and that reported in
the paper. Prof Easton strongly disagreed with that notion. In concurrent
evidence,
Prof Easton said:
After this quite detailed, as I put it, retro synthetic analysis that Dr
Robertson has gone through, he has come up with the proposal
on the left hand
side of this sheet, where there are three steps. None of them are actually the
same as those proposed in Kawai.
The first two are conceptually similar but
they are not the same because Kawai uses a methyl ester, whereas Dr Robertson
uses an
ethyl ester. As I say, I accept that they are conceptually similar, but
not necessarily without their problems because it is likely
that a methylation
required to go from step 2 to step 3 would be more likely to be successful in
the presence of a methyl ester than
in an ethyl ester. But there the similarity
to my mind ends because in step 3 the routes take an entirely different turn.
So I think the proposals that, separate to the discussion about terfenadine
analogues and metabolites, the proposed synthesis and
the analogy to Kawai,
there is not a close analogy to Kawai and the proposals are a very broad
indication of where an organic chemist
would begin to do the synthetic to start
the experimentation.
Dr Robertson accepted what Prof Easton had said. In the circumstances,
I would have to hold that the Just/Kawai synthesis was
not obvious to
Dr Robertson and, I infer, would not have been obvious to a synthetic
chemist in his position in 1993.
- For
the above reasons, I am not satisfied that the invention in suit would have been
obvious to a person skilled in the relevant
art in the light of the common
general knowledge in Australia before the priority date. It follows that the
invention, so far as
claimed in the product claims with which I am presently
concerned, involves an inventive step.
- I
return to Claim 11 under the patent in suit. No attempt was made by the
respondents to demonstrate that the synthetic methods
incorporated into that
claim would have been obvious to a person skilled in the relevant art in 1993.
It follows that this claim
too involves an inventive step.
DEFINITION AND CLARITY: THE QUESTION OF “SUBSTANTIAL PURITY”
- Under
s 40(2)(b) of the Patents Act, a complete specification must end with a
claim, or claims, “defining the invention”. By subs (3), the
claim, or
claims, must be “clear and succinct”. The claims in the
patent in suit which are presently contentious all operate by
reference to the
expression set out in para 4 above, namely, “a substantially pure
piperidine derivative compound” (or
similar). The respondents submitted
that, by reason of the inherent imprecision in the expression
“substantially pure”,
the claims did not define the invention, and
were not clear and succinct, as required by the provisions of s 40 to which
I have referred.
- A
court may not either expand or contract the meaning of claims in a patent by
reference to language derived from other parts of
the complete specification.
However, if there is some ambiguity in the language of the claims themselves, it
is legitimate to have
reference to the specification for the purpose of
resolving that ambiguity. Although “substantially” is a word often
found in instruments having legal effect, such as statutes, its content is
almost always to be derived from the content, purpose
and subject matter of the
instrument as a whole. In the present case, there is a passage in the complete
specification in which
the inventor has given content to the expression
“substantially pure”:
The term “substantially pure" is intended to cover
pharmaceutically-acceptable, high purity piperidine derivative compounds.
In
this regard, the chapter of U.S. Pharmacopeia entitled "<1086> Impuritites
[sic] in Official Articles>", recognises that
pharmaceuticals have a general
limit of 2.0% on ordinary impurities.
This passage was inserted into the specification by an amendment filed on 15
September 1998 (ie during the course of the Examiner’s
consideration of
the patent, prior to grant). For reasons which will appear, it has become
necessary to consider the definition/clarity
point with reference to the terms
of the claims both before and after this amendment.
- Commencing
with the situation as it existed before the amendment, AMR submitted that the
task of determining whether the words of
the contentious claims failed to define
the invention with clarity was at base one of construction. It was submitted
that the court
would, as in the case of any instrument, approach the language
with a view to giving effect thereto, rather than to treating the
controversial
expression as “no more than an exercise in futility”. It submitted
that the expression “substantially
pure” was both qualitative and
relative. Although the expression did not admit of a precise identification of
the extent of
purity claimed by the inventor, that did not mean that it was
unclear. There were many contexts in which instruments having legal
effect,
such as legislation, used the word “substantially”. Likewise, for
example, courts have long been familiar with
giving content to the inherently
variable concept of reasonableness. It was
submitted:
[I]t is unclear why there should be some particular requirement in respect of
purity that demands a quantitative measure rather than
a qualitative measure
compared to other ingredients that may form the foundation of claims and indeed
not confined to chemical compounds
but throughout the whole range of the subject
matter that may become the subject of patent
claims.
It was submitted that the expression was relative in character, in the sense
that it involved some form of qualification upon absolute
purity. According to
the evidence, there was, at least in practical terms, “no such phenomenon
as absolute purity in the field
of chemical compounds”. AMR pointed to
passages in the evidence in which Prof Black, to take an example, had no
difficulty
with such notions as “low purity” and “high
purity”. In AMR’s case, what the patent describes as
“substantial
purity” was what a person skilled in the art, in 1993,
would have understood as “high purity”.
- The
respondents submitted that the context for s 40(2)(b) and (3) was that a
patent was not merely a document having operation inter partes, but was a
public instrument which provided a statutory monopoly. This monopoly must be
defined in terms which are “not reasonably
capable of
misunderstanding”: Martin v Scribal Pty Ltd [1954] HCA 48; (1954) 92 CLR 17, 59.
If “substantially pure” was a term with an accepted scientific
connotation, that might be one thing, but the evidence
in the case suggested
otherwise. The term was not one of art in organic chemistry and, to the extent
that it was used at all, it
was used occasionally in conversation rather than in
papers or other contexts having quantitative scientific relevance. According
to
the respondents, the term could never provide a clear line between a compound
which was, and a compound which was not, covered
by a particular claim.
- In
a session of concurrent evidence which involved Profs Easton and Black and
Dr Robertson, these scientists were asked to provide
their opinion of the
meaning of “substantially pure” in Claim 1 of the patent in suit,
both in isolation and in the context
of the specification as a whole. Prof
Black said that:
The first aspect of the meaning of "substantially pure," as far as my
understanding is, is that it is impure. A sample that is substantially
pure is
impure. If I have a research worker who comes to me and says, "I have made a
new compound," and I say, "Is it pure?”
and he or she says, "It is
substantially pure," the meaning to me would be that it is not yet pure, but it
is on the way and it is
something that you cannot quantify ... But the basic
thing is that you cannot connote a percentage to the impurity level if you
say
something is substantially pure.
As to the kind of impurities that were implied by the term
“substantially pure”, Prof Black opined that they were
“presumably
... pharmaceutical impurities, things that are benign, but
that is not clear in the meaning of the document at all because there
is no
data, no information given to provide that”.
- Having
noted that “substantially pure” did not convey any special meaning
to an organic chemist, Dr Robertson continued:
[P]urity is a source of great professional pride for an organic chemist. So
when a chemist is joining two bonds together and making
a new molecule that
perhaps didn't exist before, or may have existed before, purity is one of the
key objectives, getting it as pure
as possible, but a chemist will never
consider "substantially pure" to be an acceptable term and [it is] not a term
that is used
routinely, or indeed ever, in my experience, in any lab that I have
been in.
Dr Robertson then considered the question of purity in the particular context
of a compound intended for pharmaceutical use. In that
context, it would be the
regulatory agent that would take a view on purity. Different drugs could be
permitted different purities
depending on the ease with which they could be
purified. With some drugs, it was acceptable to have a purity of 90% or less
–
even 80% – if it were a life-saving drug and the sponsor had gone
to reasonable lengths to purify the entity. In such a case,
if there were no
alternative the regulator might well take a benign view on the level of purity
which is required in the circumstances.
In other cases, a very high level of
purity might be required by the regulator, such as when very small levels of
impurity could
cause great harm.
- Prof
Easton said that "substantially pure" was a term that had a particular
connotation to him, it was used in his laboratories and
he had regularly heard
used it by others, particularly in the context of asymmetric synthesis. He
continued:
My general understanding comes from the context of organic chemistry and
“substantially pure” there means, to me, that
it is not possible to
either prepare a compound that is absolutely pure, although I recognise that
“absolute” and “pure”
are tautological, but it is pure
in an absolute sense, nor is it possible to analyse a compound that is pure in
an absolute sense,
and that is simply a consequence of the large numbers of
molecules that are involved; you can't purify a compound down to the level
of an
individual molecule or analyse it to the level of an individual molecule. The
net result of that is that the term “pure”
has to be qualified in a
chemistry context and it is typically qualified with terms such as
“substantially” that indicate
the confidence limits to which purity
can be claimed and understood according to the general levels of preparation and
analysis of
the compound, as well as the context in which the compounds are to
be used. In turn, this means to me that “substantially
pure” means
that a material is likely to contain impurities and they are likely to generally
be around the level of 1 to 2
per cent, or maybe up to 1 to 2 per cent, because
the general techniques of organic chemistry, synthesis of compounds and
purification
and analysis of compounds generally means that the confidence of
purity will be up to around 98 to 99 per cent, as they are typically
and
routinely applied.
Prof Easton seemed to allow that toxic impurities were in a special category,
recognising as he did a “lower limit on the level
of toxic impurities that
may ... be necessary in a pharmaceutical application”. In the particular
context of the patent in
suit, Prof Easton’s view was that
“substantially pure” meant that the compound contained no more than
1-2%
“of any impurity and in particular the meta isomer impurity”.
He perceived in the specification an emphasis on the meta
regioisomer, a
solution to the problem of which he saw as “the main thrust of [the]
specification”.
- It
is apparent from this brief exposure to the views of the scientists who gave
evidence in the case that there are two aspects of
the term “substantially
pure” which require attention for present purposes. The first is that
which conveys a particular
degree of purity, and is embodied in the word
“substantially”. The second relates to the kind of unintended
presence
that should be regarded as an impurity. As to the second,
Prof Easton put toxic impurities in a special category, and I understand
Dr Robertson’s evidence in the same sense – that is, however
successful the laboratory chemist may have been in
excluding benign impurities,
even a tiny amount of a toxic impurity should be regarded as disqualifying in a
pharmaceutical context.
I did not understand Prof Black to have taken a
different view on that question. Still on the second aspect, I am disposed
to
agree with Prof Easton that the conspicuous concern of the patent in suit
is with regioisomeric purity. He gave that evidence
as a matter of his
understanding, reading the specification as a skilled addressee. As a court
called upon to construe the specification
as a document, I would reach the same
conclusion. I see nothing in it which shows a concern with the elimination of
toxic impurities.
It was not an aspect of the science which the inventor
claimed to have introduced, or to have described, under the patent in suit.
Rather, his claim was to have invented compounds of the relevant class as such:
not, as he asserted arose under the prior art, a
mixture of regioisomers.
- Returning
to the first aspect which I mentioned in the previous paragraph, I am unable to
accept that, as a matter of construction,
the word “substantially”
calls up “the confidence limits to which purity can be claimed and
understood according
to the general levels of preparation and analysis of the
compound” as proposed by Prof Easton. The specification provides
no
warrant for any such understanding of the term. If this were an understanding
that had uncontroversial currency in the world
of organic chemistry, it would
have been familiar to Prof Black and Dr Robertson. Clearly it was not.
Further, even that understanding
required Prof Easton to take the next step
of putting a figure on it. Here, there is, in my reading of it, nothing in the
specification
that would justify the adoption of a 1% limit, a 2% limit, or any
other particular specific limit thereabouts.
- The
difficulty which confronted the inventor, and which led to the problem of want
of clarity raised by the respondents, is that
he needed a verbal formula that
would set the invention apart from the prior art. Had there been no Carr
patents, the inventor would
simply have claimed the piperidine derivative
compounds as such. An assertion of purity would have been neither necessary nor
appropriate
(since the invention teaches nothing about purification in the
broader sense). However, the view may have been taken that an unqualified
claim
in such terms would have been anticipated by the Carr patents on the basis that
they disclosed the very compounds claimed to
have been invented, albeit that,
according to the inventor, those compounds could in practice be obtained only as
components within
a regioisomeric mixture. The essence of the invention was
that a practical entity could be synthesised which was not such a mixture.
But
the claims do not reflect that, or any, absolute position. They reflect only
“substantial purity”, that is to say,
they speak of a compound which
is substantially pure with respect to the para regioisomer.
- With
respect to AMR’s submission summarised in para 166 above, I accept that,
from a verbal or grammatical viewpoint, the expression
“substantially
pure” is not unclear. I accept also that “any purely verbal or
grammatical question that can be
resolved according to ordinary rules for the
construction of written documents, does not, once it has been resolved, leave
uncertain
the ambit of the monopoly claimed”: Welch Perrin and Co Pty
Ltd v Worrel [1961] HCA 91; (1961) 106 CLR 588, 610. But the concern of s 40(3), in
my view, is not confined to such matters. The purpose of a claim is to define
the invention (s 40(2)(b)), and it is in that context that the requirement
of clarity is to be considered. In my view, that requirement is that a claim
must
clearly define the invention, so far as it relates to the matter claimed.
A claim which is a model of verbal or grammatical clarity
may nonetheless fail
the test of this requirement if it leaves the definition of the boundaries of
the invention uncertain or variable.
- In
my view, the claims which are presently contentious did fail that test in the
period before the specification was amended in 1998.
I am not persuaded that
the skilled addressee would unhesitatingly read the claims as Prof Easton
did. Indeed, I think that
he or she, like Prof Black and Dr Robertson,
would wonder how much of a given compound had to be constituted by the
piperidine
derivative before the compound itself would be regarded as
“substantially pure” with respect to the derivative. The
claims
would not provide for him or her a clear definition of what had been invented.
- I
turn next to the effect of the passage inserted by amendment in 1998, to which I
have referred in para 165 above. Did that amendment
bring the claims into
conformity with s 40(2)(b) and (3)? It was submitted on behalf of AMR that
the first sentence of that passage was definitional, and that the second was by
way of example. As it happened, the definitional aspect coincided with the
meaning which, in AMR’s submission, ought to have
been given to the
unamended specification in any event. Thus AMR’s point that the amendment
made little or no difference to
the meaning of the claims in presently relevant
respects. Before dealing with these submissions, however, I should consider
what
the scientists called in the present case made of the amended
specification.
- For
the purposes of the concurrent evidence session which involved them, Profs Black
and Easton and Dr Robertson were asked what
a person skilled in the art would
have understood from the passage inserted in 1998. Prof Black’s
understanding was that any
impurities that were present would be
“pharmaceutically benign” in the sense of not including toxic
impurities, but noted
that there were “no data given to support or to
clarify what is really meant by substantially pure there”. Although
he
accepted that the reference to the US Pharmacopeia was designed to clarify what
was meant by “substantially pure”,
it made the situation less clear
because it introduced consideration of the various specific categories of
impurities referred to
in that document.
- It
is convenient here to refer to the US Pharmacopeia. The section headed
“Impurities in Official Articles” opens with
the following
paragraph:
Concepts about purity change with time and are inseparable from developments in
analytical chemistry. If a material previously considered
to be pure can be
resolved into more than one component, that material can be redefined into new
terms of purity and impurity. Inorganic,
organic, biomechanical, isomeric, or
polymeric components can all be considered impurities. Microbiological species
or strains are
sometimes described in similar terms of resolving into more than
one component.
The section proceeds to provide “definitions” of various things,
namely, foreign substances, toxic impurities, concomitant
components, signal
impurities and ordinary impurities. As to concomitant components, it is
said:
Concomitant components are characteristic of many bulk pharmaceutical chemicals
and are not considered to be impurities in the pharmacopeial
sense. Limits on
contents, or specified ranges, or defined mixtures are set forth for concomitant
components in this Pharmacopeia.
Examples of concomitant components are
geometric and optical isomers (or racemates) and antibiotics that are mixtures.
Any component
that can be considered a toxic impurity because of significant
undesirable biological effect is not considered to be a concomitant
component.
As to ordinary impurities, it is said:
Ordinary impurities are those species in bulk pharmaceutical chemicals that are
innocuous by virtue of having no significant, undesirable
biological activity in
the amounts present. These impurities may arise out of the synthesis,
preparation, or degradation of compendial
articles. Selections of test and
assays allow for anticipated amounts of impurities that are unobjectionable for
the customary use
of the article.
And:
Unless otherwise specified in an individual monograph, estimation of the amount
and number of ordinary impurities is made by relative
methods rather than by
strict comparison to individual Reference Standards. Nonspecific detection of
ordinary impurities is also
consistent with this
classification.
The value of 2.0% was selected as the general limit on ordinary impurities in
monographs where documentation did not support adoption
of other values. This
value represents the maximum allowable impact from this source of variation,
when taken with the variation
allowed by the composite of other Pharmacopeial
tests and assays for both the bulk pharmaceutical chemical and the preparations.
Where a monograph sets limits on concomitant components, signal impurities,
and/or toxic impurities, these species are not to be
included in the estimation
of ordinary impurities unless so stated in the individual monograph.
This was the source of the reference in the 1998 amendment of the
specification to the 2.0% limit on ordinary impurities.
- Although
Prof Black accepted that regioisomers were not geometric isomers, and were
not, therefore, specifically mentioned as
concomitant components in the
Pharmacopeia, he said that, since the chemical process by which they came into
being was similar to
that which brought geometric isomers into being –
individual formation as part of the same reaction process – they should
be
considered as concomitant components. Dr Robertson agreed, adding that “a
concomitant impurity and an ordinary impurity
may well overlap and you may find
that a concomitant impurity becomes an ordinary impurity in the fullness of time
and vice versa”.
Prof Easton did not agree. He drew a distinction
between concomitant components and ordinary impurities which was based on the
circumstance that the former consisted of mixtures of isomers which
“interconverted” and, even if separated, reverted
to their original
(eg racemic) mixtures, while the latter referred to structural isomers which
were generally not very similar in
their properties, did not spontaneously
interconvert and were not reliably always present in the same ratio. He added
that, if one
went through a different synthetic or purification procedure, the
ratio of the isomers would change, which was a source of major
concern in a
pharmaceutical application.
- Prof
Easton considered that, in the context of the patent in suit, the meta
regioisomer was to be regarded as an ordinary impurity
within the meaning of the
Pharmacopeia because it “may arise out of the synthesis”. As to the
passage introduced by
amendment in 1998, Prof Easton
said:
[T]his excerpt obviously reinforces the opinions that I have already expressed,
being that the compounds are intended for use as
pharmaceuticals and that the
expression "substantially pure" imposes a limit of around 1 to 2 per cent on
ordinary impurities, that
is, a general limit which is consistent with my
thinking, general thinking, in this area and the way I operate in this area.
Since
this is part of a patent which is addressed to solving a problem with meta
regioisomers, it also makes it clear to me – or
I also interpret that
paragraph as suggesting [–] that the meta isomers are ordinary impurities
and therefore should be treated
as having this upper limit of 1 to 2 per cent
....
Prof Black disagreed with that analysis, adhering to his view that the meta
regioisomer under the patent in suit was a concomitant
component rather than an
ordinary impurity. He accepted that it was an impurity, but “not an
ordinary one” in the contemplation
of the Pharmacopeia.
- Quite
clearly I am in no position to arbitrate the question upon which these two very
senior organic chemists disagreed. However,
it is significant that each
considered that the meta regioisomer was to be regarded as an impurity. In the
context of a patent whose
manifest concern is the synthesis of a compound which
is unembarrassed by the meta regioisomer, I consider that it would be both
artificial and wrong not to include the meta regioisomer within the
contemplation of the second sentence of the passage introduced
into the
specification by amendment in 1998. I accept Prof Easton’s view that
the passage as a whole requires that the
meta regioisomer not exceed 2% of the
compound claimed under the patent in suit. (Prof Easton referred to an
“upper limit
of 1-2%”, but this effectively sets the upper limit at
2%.) The insertion of this passage does not change my view that the
specification is wholly unconcerned with toxic impurities – if anything,
it reinforces it.
- I
do not accept the submission made on behalf of AMR that the second sentence of
the passage is merely by way of example. I would
hold that a person skilled in
the art would read the passage as a whole as giving content to the term
“substantially pure”,
and as recognising that the amended patent
claimed a compound in which regioisomeric impurity was limited to a maximum of
2% of the
whole. As so understood, the relevant claims defined the invention
with clarity. For the period subsequent to the making of the
amendment, I would
reject the respondents’ challenges under s 40(2)(b) and (3) of the
Patents Act.
- On
the question of clarity, the respondents urged me to give weight to a decision
of the Technical Board of Appeal of the European
Patents Office published on 12
May 2000 in relation to an application for a patent generally corresponding to
the patent in suit.
The Board found that the use of the term
“substantially pure” deprived the claims of clarity. To that
extent, I have
decided the present point conformably with the submissions of the
respondents, without the need to seek assistance from the decision
of the Board.
As to the situation of the patent in suit after amendment in 1998, I note that
the document before the Board did not
contain a passage corresponding to the one
then inserted. With respect to the aspects which I have decided conformably
with the
submissions of AMR, the decision of the Board would, therefore, be of
no assistance to me.
PRIORITY DATE
- The
conclusion which I reached in the previous section – that the claims
lacked clarity before the specification was amended
in September 1998 but not
thereafter – makes it necessary to consider the effect of s 114 of
the Patents Act. By that provision, “Where a claim of a complete
specification claims matter that was in substance disclosed as a result of
amending the specification, the priority date of the claim must be determined
under the regulations”. The relevant regulation
is reg 3.14(b) of
the Patents Regulations 1991 (Cth), which provides that, in a case to
which s 114 of the Patents Act applies, the priority date of a particular
claim is “the date of filing of the statement of proposed amendments that
resulted
in the disclosure” referred to in the section. On the
respondents’ case, if the contentious claims were brought into
conformity
with the requirements of s 40(2)(b) and (3) only by the provision which was
inserted by amendment in 1998, it follows that those claims claimed matter
“that was
in substance disclosed as a result of amending the
specification” and, therefore, that the priority date became 15 September
1998.
- Section
114 is concerned with what is claimed in a complete specification. One
commences, therefore, with what was claimed before the filing
of the amendment.
The specification then claimed substantially pure piperidine derivative
compounds, without further definition.
Although claims in those terms lacked
the clarity required by s 40, nonetheless they had a meaning. There was
uncertainty as to how pure was “substantially” pure, but that
uncertainty
existed at the impure end of the spectrum, as it were. I would
consider it very doubtful that a product would be considered substantially
(regioisomerically) pure if it were only, say, 80% pure. 90% purity might be a
marginal case; and 95% purity might represent a situation
in which the compound
in question would more convincingly be described as “substantially
pure”. It is sufficient for
present purposes, however, for me to hold, as
I do, that a compound of at least 98% purity would on any view have rightly been
described
as “substantially pure”.
- The
effect of the amendment of September 1998 was that the claim to substantial
(regioisomeric) purity was limited to compounds which
were of at least 98%
purity. On any view, such compounds fell within the wording of the claims as
they stood before the amendment.
Using the language of s 114, therefore,
the matter that is now claimed in the complete specification was not “in
substance disclosed as a result of amending
the specification”. Rather,
that matter had been disclosed from the outset. It follows that, in relation to
the presently
contentious claims, there is no variation to the priority date
pursuant to s 114.
MANNER OF MANUFACTURE
- Section
18(1)(a) of the Patents Act provides as
follows:
Subject to subsection (2), an invention is a patentable invention for the
purposes of a standard patent if the invention, so far
as claimed in any claim
is a manner of manufacture within the meaning of section 6 of the Statute of
Monopolies.
The word “invention” is defined as:
... any manner of new manufacture the subject of letters patent and grant of
privilege within section 6 of the Statute of Monopolies, and includes an alleged
invention.
- In
Merck and Co Inc v Arrow Pharmaceuticals Ltd [2006] FCAFC 91; (2006) 154 FCR 31, 52 [63],
the Full Court held that the following propositions were established on the
authorities with respect to these provisions:
- The
opening words of s 18(1) (“a patentable invention is an invention
that”) impose a threshold requirement that the “patentable
invention”
be an “invention”, that is to say an
“alleged” “manner of new manufacture” within s 6 of the
Statute of Monopolies (Philips at 663).
- That
requirement will not be met if, on the face of the specification, the subject
matter:
(a) lacks the necessary quality of inventiveness under the Statute of
Monopolies (Philips at 664);
(b) is not new ([National Research Development Corp v Commissioner of
Patents [1959] HCA 67; (1959) 102 CLR 252] NRDC at 262; Philips at
664).
- A
new use of an old substance is not an invention if its known properties make it
suitable for that use — in such a case the
new purpose is "no more than
analogous to the purposes for which the utility of the substance is already
known" (NRDC at 262).
- But
there will be an invention if the new use consists in taking advantage of a
hitherto unknown or unsuspected property of the substance
(NRDC at
262).
- The
respondents’ first submission in this area of discourse was based upon the
statement in the specification, contained within
the paragraph which I have set
out at para 12 above, that “a practical separation to obtain gram
quantities of substantially
pure regioisomers has not been achieved”. It
was said that this amounted to an admission that less than gram quantities of
substantially pure regioisomers had been achieved. Since the claims in
contention were not limited by reference to gram quantities
of the compounds
claimed, it was said that the specification showed, on its face, that the
subject matter if the invention was not
new. AMR’s response to this
submission was as follows:
The respondents contend that the Patent admits, at page 6, line 2 to 3, that
separation of less than gram quantities of substantially
pure regioisomer has
been achieved. That is not a proper characterisation of the statement,
“a practical separation to obtain gram quantities of substantially pure
regioisomers has not been achieved.” There is no admission that a
separation to obtain lesser quantities has been achieved. Further, the
statement is qualified
by the last sentence of the same paragraph, “it
has not been possible to obtain either of the regioisomers in each mixture in
substantially pure form.” Of course, separation of less than gram
quantities by the inventor in the course of developing the invention would not
be
an admission that the invention is not
“new”.
As will be apparent, this passage contains three points in response to the
respondents’ submissions. I shall return to the
first presently, after I
have dealt with the second and third.
- The
statement in the last sentence in the relevant paragraph – “it has
not been possible to obtain either of the regioisomers
in each mixture in
substantially pure form” – refers to the previous sentence which, in
my view, is both theoretical
and tendentious, stating what the mixture
“would be expected to contain”. In the final sentence in the
passage, the
inventor is, in my view, stating no more than that he was unable to
separate out the para and meta regioisomers in the proportions
of 33% and 67%.
I do not consider that this statement would be effective to neutralise the
implication upon which the respondents
rely (that less than gram quantities of
the para regioisomer had been obtained) if otherwise such an implication fairly
arose.
- As
to the submission that AMR’s manner of manufacture case could not be
defeated by pointing only to the experimental work
done in the inventor’s
own laboratory in the course of devising the invention itself, if the work
referred to were part of
the inventive process, I would be inclined to agree.
However, the passage upon which the respondents rely appears in the
“background”
section of the specification, and constitutes a
statement by the inventor of the shortcomings in the prior art. Properly
understood,
this passage described not the process of inventing something new,
but the outcome which one would achieve (or rather, in the inventor’s
words, would be unable to achieve) by following the prior art. If we were to
find an effective admission that less than gram quantities
of the compound
claimed to have been invented were obtainable in 1993 by routine HPLC, it would
be no answer that the inventor came
to that position as part of his background
work in connection with the invention in suit.
- That
brings me back to the first of the three points made by AMR. Is the statement
that a practical separation to obtain gram quantities
of substantially pure
regioisomers had not been achieved the equivalent of an admission on the face of
the specification that less
than gram quantities of the substantially pure para
regioisomer had been separated out? How the jurisprudence referred to in
Merck has application to a circumstance in which the relevant admission
is said to be implicit from some words, not expressly admitting
anything, on the
face of a specification is not a question upon which I was addressed by any
party. I was not referred to any authority
on the point. At the level of
principle, I consider that a court should be cautious before treating a negative
express statement
in a specification as the equivalent of an implied admission
in terms which would be conveyed by the corresponding positive statement.
In
the context of the present case, I am not prepared to hold that the
specification, on its face, admits that the subject matter
of the invention was
not, at the priority date, new. I reach that conclusion for the following
reasons.
- First,
the question of what is admitted on the face of the specification must be
addressed by reference to the terms of the specification
as a whole. No narrow,
fragmentary or nicely grammatical approach is called for. I accept AMR’s
submission that it is as
clear as may be, from the terms of the specification in
the present case, that the inventor is asserting that the relevant piperidine
derivative compounds could not, consistent with the prior art, be synthesised at
the level of substantial purity. I should be slow
to treat that assertion as
wholly negated by what is said to be an implication arising from an apparently
uncontentious proposition
that the inventor was unable to achieve gram
quantities of substantially pure regioisomers. For all the reader of the
specification
knows, the inventor may never have attempted to achieve separation
at less than gram quantities; or he may have attempted to do so
and failed, but
regarded that circumstance as inconsequential in a setting in which his
objective was to achieve “a practical
separation to achieve gram
quantities”.
- Secondly,
what the respondents essentially seek to undertake here, in my view, is not the
reading of an implication from the terms
of the specification as such, but the
drawing of a logical conclusion from the statement expressly made that the
separation of gram
quantities has not been achieved. There is an important
distinction between the two. The first would involve a perception of something
implicitly stated by the inventor, and would satisfy the requirement that the
admission appear on the face of the specification.
The second would involve ,
as it were, a joining of the dots between things stated in the specification to
reason, as a matter of
logic rather than terminology, that the inventor most
probably had been able to synthesise the subject matter of the invention from
the disclosures in the prior art. While this second approach may have some
currency in the normal world of curial fact-finding,
it is, in my view,
inappropriate as a means of identifying what appears on the face of the
specification.
- Thirdly,
it was an important aspect of the respondents’ submission that, as at the
priority date, HPLC could be used, and was
routinely used, as a means to
separate components from a mixture of regioisomers. Factually, that appears to
be uncontroversial.
According to the respondents, therefore, when the
specification states that the mixture of regioisomers resulting from the
examples
in Carr 129 “can be analysed by HPLC experiments”, this
should likewise be taken as an admission that the regioisomers
could be
separated by HPLC. But, in applying this branch of the law, I believe I am
restricted to the terms of the specification
itself. I am not permitted to
bring to those terms some appreciation, obtained elsewhere, of what the
techniques employed by the
inventor would have permitted him to do. It does not
appear on the face of the specification that the inventor in fact resorted
to
what has been called “preparative HPLC”, and I should not supply
that deficiency in order to assist the respondents
to make good their point.
- Thus,
I am not satisfied that the invention was not a manner of manufacture by reason
of the “gram quantities” point.
- It
was also submitted on behalf of Alphapharm that the patent went no further than
to claim a known compound with desirable attributes,
that is to say, substantial
purity. It was said that this was no more than a claim for “a mere
desideratum”, in which respect reliance was placed upon NV
Philips Gloelampenfabrieken v Mirabella International [1993] FCA 404; (1993) 44 FCR 239,
264-265. As it happens, the judgment of Lockhart J in that case says nothing
about “mere desideratum” and, for my own part, I have
difficulty finding any support in it for the point now advanced by Alphapharm.
That was a case
in which, relevantly to the present point, it was held that the
combination of known, unremarkable, characteristics in an existing
product
(thereby giving the product an advantage over like products which lacked those
characteristics) was not a “manner of
new manufacture” or a
“manner of manufacture”.
- In
Eli Lilly and Co v Pfizer Overseas Pharmaceuticals [2005] FCA 67; (2005) 218 ALR 408,
Heerey J referred to the Full Court judgment in NV Philips as
authority for the proposition that a “mere desideratum”,
which his Honour paraphrased as “something which is disclosed as no more
than a wished for result”, was not an
invention in the sense of involving
a manner of new manufacture within the meaning of s 6 of the Statute of
Monopolies (218 ALR at 444-445 [212]). Like his Honour in that case,
however, I consider that the specification in the present case, on its
face,
goes further than to disclose “a wished for result”. It asserts
that the prior art does not permit the synthesis
of the compounds of interest in
substantially pure form and, therefore, that those substantially pure compounds
did not previously
exist. It “tells the reader the manner in which the
desired object is to be achieved” (Eli Lilly 218 ALR at 445 [213]).
In my view, there is no substance in this ground of objection advanced by
Alphapharm.
- It
follows from what I have said above that I reject the respondents’ manner
of manufacture cases.
SUFFICIENCY
- The
respondents submitted – perfunctorily if I may so observe without
disrespect – that the patent in suit did not describe
the invention fully,
giving the best method known to the inventor of performing the invention, as
required by s 40(2)(a) of the Patents Act. However, the patent sets out in
detail the means by which compounds of the relevant class as such might be
prepared, and none of
scientists called by the respondents proposed that these
methods would be insufficient for the purpose. Rather, the respondents’
case would require me to pass judgment upon the sufficiency of the
specification, as perceived by a worker skilled in the art, without
the
assistance of the opinion of any such worker.
- The
respondents submitted that the specification was silent as to the
identification, and the means of elimination, of impurities
other than
regioisomeric ones. As explained elsewhere, however, I take the view that the
essence of the invention was a compound
of substantial regioisomeric purity. I
do not consider that the inventor was concerned with purity in other senses,
from which it
follows that he had no need, under s 40(2)(a), to describe
the means by which it might be achieved.
- Alphapharm
also advanced a submission which was, in effect, in the alternative to its case
on novelty. In its written outline, Alphapharm’s
point was expressed as
follows:
First, as submitted above, the Patent relies extensively on the skill of the
skilled addressee in adjusting ordinary laboratory techniques
in order to
perform the alleged invention. If these skills are not available to the skilled
addressee in construing or following
the prior art, they cannot be relied upon
by AMR and the Patent will be insufficient.
The limited basis upon which I have found, in my reasons above, that
Carr 129 did not provide an effective means of preparing
fexofenadine as
such does not amount to a holding that “the skill of the skilled addressee
in adjusting ordinary laboratory
techniques” was not available to him or
her in construing or following the prior art. Indeed, I would understand
Alphapharm
to have made common cause with the inventor in proposing that the
crystallisation and other procedures referred to were within the
synthetic
stock-in-trade of the organic chemist at the priority date. That the inventor
assumed an appreciation of such techniques,
rather than describing them, does
not warrant the conclusion that the specification in suit did not describe the
best method known
to the inventor of performing the invention.
- I
reject the respondents’ case under s 40(2)(a) of the Patents Act.
FAIR BASIS
- The
respondents submitted that the claims presently in contention were not fairly
based on the matter described in the specification,
as required by s 40(3)
of the Patents Act. Their point was that the claims (with the exception of
Claim 11) are for compounds, whereas the specification is confined to processes
for synthesising those compounds. Where the specification describes processes
only, claims for the compounds as such (however made)
were not, it was said,
fairly based.
- This
submission requires me to undertake a brief survey of the structure and content
of the complete specification. Such a survey
reveals the following:
- Pages 1A-6 are
concerned with the “background of the invention” and deal with the
limitations of the prior art (substantially
the Carr patents) in respects to
which I have referred at some length above.
- Pages 6-9
contain a “summary of the invention”, identifying the family of
compounds covered thereby, and setting out,
in very broad outline, how the
compounds may be prepared.
- Pages 9-19
provide a “detailed description of the invention”, identifying the
specific compounds that are covered by the
various combinations referred to
diagrammatically in the formula to which I have referred to in para 4 above.
Certain compounds
which are “particularly preferred” are identified.
Various pharmaceutically acceptable salts, which are also included
within the
invention, are identified. The means by which the compounds covered by the
invention might be administered therapeutically
are referred to. Then the
specification identifies a means by which the compounds may be prepared, moving
on to the processes next
mentioned.
- Pages 20-31
identify a series of synthetic processes for producing compounds covered by the
specification.
- Pages 31-38 set
out 13 examples of the preparation of various compounds covered by the
invention.
- Pages 39-43 set
out the claims.
- So
far as I can see, this appears to be a fairly conventional compound patent, in
which the compound is identified and, conformably
with s 40(2)(a) of the
Patents Act, the known methods of preparing the compound are set out. With
respect to the respondents, I have difficulty appreciating how it
might be said
that claims for the compounds are not fairly based in a specification such as
this. The compounds for which claims
are made are unambiguously referred to in
the specification. The respondents’ point seems to be that the devising
of a means
to prepare compounds of substantial purity is the only advance which
the specification made over the prior art. That is, of course,
a separate
point, but even then it must be remembered that the actual compounds to which
the claims relate are substantially pure
piperidine derivatives, it being
asserted that the prior art contained no instance of such compounds. Assuming
for present purposes,
as I must, that the inventor was justified in making that
assertion, I do not accept that the claims are not fairly based on the
ground
proposed by the respondents. If the claims are for a new invention, the
compounds to which they relate are, in my opinion,
correspondingly dealt with in
the specification.
FALSE SUGGESTION
- The
respondents’ final point is that the patent was obtained by false
suggestion, and should be revoked under s 138(3)(d) of the Patents Act.
This requires the court to consider first whether a false suggestion was made,
and secondly whether that suggestion “materially
contributed to the
commissioner’s decision to grant the patent or was a material, inducing
factor, which led to the grant”:
Ranbaxy Australia Pty Ltd v
Warner-Lambert Co LLC [2008] FCAFC 82; (2008) 77 IPR 449, 468 [82].
- Alphapharm’s
false suggestion case was based on two letters sent by the then applicant for a
patent to the Examiner on 20 June
and 14 September 1997. Those letters came to
be sent in the following circumstances. On 20 February 1997, the Examiner cited
Carr 129
as anticipatory with respect to Claims 1-11 and 13 of the patent
as applied for. In its letter of 20 June 1997, the applicant responded
to this
objection at length, in terms which, to a considerable extent, later found
expression in the patent as granted. Relevantly
to the present point, the
letter covered the ground which I have traversed at paras 10-12 above, and
continued:
The presence of meta isomer is not disclosed in US Patent No. 4,254,129.
However, attempts to repeat the synthesis disclosed in these
patents has
demonstrated the existence of a sizeable quantity of the meta isomer. ...
US Patent No. 4,254,129 does not mention the meta impurity problem, which the
HPLC data ... shows to be a major contaminant. The
synthesis described in
Example 5(A) of US Patent No. 4,254,129 calls for recrystallization; there is no
indication of why this is
needed or how it is carried out. However, as set forth
in the attached August 25, 1993, letter from Louis J Wille ... Corporate Patent
Counsel, Marion Merrell Dow, Inc., then assignee of these patents, analysis of
the actual sample corresponding to this example was
found to contain 96.3% of
the para isomer and 3.7% of the meta isomer. A second scientist at Marion
Merrell Dow, Inc. followed this
procedure and found that the product contained
95.9% para isomer and 4.1% meta isomer. Applicant's study of this chemistry has
demonstrated
that the Friedel-Crafts acylation of the ethyl ester of
α,α-dimethylphenylacetic acid with 4-chlorobutyric acid reproducibly
and consistently provides about a 67:33 mixture of the para to meta isomers. The
purity levels achieved by Marion Merrell Dow, as
described in the August 25,
1993, letter from Mr Wille, were apparently obtained by using a chromatography
or crystallisation method.
However, even such mixtures with higher levels of the
para isomer do not constitute a “substantially pure” product, as
required by the claims of the [p]resent
application.
Notwithstanding the ostensible indication in this extract,
Mr Wille’s letter of 25 August 1993 made it clear that the samples
of
96.3% and 95.9% para-purity referred to were in fact derived at the completion
of Example 5(B), not Example 5(A), of Carr 129.
Relevant extracts from
Mr Wille’s letter were on the Commissioner’s file, and I doubt
that the Examiner would have
been under any misunderstanding on the point.
- The
letter of 20 June 1997 next referred to the importance of purity in
pharmaceutical settings, and to relevant passages in the
US Pharmacopeia. It
concluded on this aspect:
From the above passage of USP, it is apparent that a pharmaceutical compound is
considered “substantially pure”, in accordance
with the present
invention, where the level of impurities is less than 2%. As noted above, the
level of meta impurities present when
the subject piperidine derivative compound
of the present invention is prepared in accordance with the process of US Patent
No. 4,254,129
is significantly higher than 2%, even when that product is
subjected to chromatography or crystallization steps which are at most
poorly
described in this reference. Accordingly, the compounds prepared by the prior
art process are not “substantially pure”,
as claimed by applicant,
and therefore, it is respectfully submitted that the rejection based on this
citation should be withdrawn.
- Alphapharm’s
first point about the letter of 20 June 1997 is that it contained a
representation that “the product described
in Carr US 129 was an
‘inseparable mixture’ of the meta and para regioisomers”. In
terms, that was not strictly
so. The letter stated that the product of Example
5(A) was “an inseparable mixture of monosubstituted aromatic
regioisomers”.
Speaking of the end product (ie that derived after Example
3), the letter stated: “Since these components cannot be completely
separated, it has not been possible to obtain either of the regioisomers in each
mixture in substantially pure form”. What
was meant by “cannot be
completely separated” is to be derived from the remaining passages to
which I have referred.
The applicant, while asserting that Example 5(A) of
Carr 129 yielded an inseparable mixture of regioisomers, recognised that,
with appropriate laboratory techniques, something of the order of 96%
para-substituted purity was obtainable. However, according
to the then
applicant, that was not good enough. For a pharmaceutical compound, purity of
at least 98% was required. It is as clear
as may be that the applicant was
asserting that such purity could not be obtained under Carr 129, even if 96%
purity, or thereabouts,
was achieved at the end of Example 5(B).
- Although
the “cannot be completely separated” statement in the letter of 20
June 1997 referred to the product of Example
3, that letter wholly ignored the
contribution which Examples 2 and 3 may have made to purifying the product of
Example 5(B). As
Alphapharm submitted, Mr Gugger’s work in the
present case demonstrated that a 96.39% pure compound at the 5(B) stage
could,
by ordinary methods applied under Examples 2 and 3, be converted into
fexofenadine of 100% purity. The letter of 20 June
1997 contained the clearest
of suggestions that this was not possible. That suggestion was, in my view,
false, thereby satisfying
the first requirement of s 138(3)(d), a
deliberate intent to deceive not being a necessary ingredient of the provision:
Pfizer Overseas Pharmaceuticals v Eli Lilly and Co [2005] FCAFC 224; (2005) 225 ALR 416,
495 [394].
- In
a letter dated 15 July 1997, the Examiner maintained the objection based on
anticipation by Carr 129, but elaborated on it
by reference to what seems
to have been a different point from any that were dealt with in the
applicant’s letter of 20 June
1997. There was no suggestion that the
proposition that the 96% purity level achieved at the end of Example 5(B) under
Carr 129
could not be improved on was not accepted. I infer that it was
accepted. After some subsequent correspondence of no presently material
importance, the patent proceeded to grant.
- Given
the stress which the letter of 20 June 1997 placed on the importance of at least
98% purity in the pharmaceutical context,
I am in no doubt but that the
suggestion in that letter which I have held to be false materially contributed
to the Commissioner’s
decision to grant the patent in suit. The present
case is an instance of one in which “it may ... be inferred that a
representation
in fact contributed to the decision to grant a patent, ... [when]
the representation was objectively likely to contribute to such
a decision and
the patent was in fact granted”: Ranbaxy 77 IPR at 468 [83]. It
follows that the ground referred to in s 138(3)(d) of the Patents Act has
been made out.
- Alphapharm
had another point about the letter of 20 June 1997. It related to the statement
therein that “low field proton
nuclear magnetic resonance spectroscopy is
inconclusive in identifying the product of [the reaction in Example 5(A) of Carr
129]
as a mixture”. It will be noted that this statement found its way
into the corresponding part of the specification in the
patent as granted.
Alphapharm relied upon a declaration made on 30 January 1995 by the inventor
under the patent in suit, and filed
in the United States Patent and Trademark
Office, which contained the following
paragraph:
My experimental work started on or about May 9, 1992. However, I was
unsuccessful in utilizing the synthesis disclosed in the Carr
patents, because,
according to nuclear magnetic resonance testing, there was a significant
quantity of impurity in the product I
prepared .... As a result, I concluded
that if I continued with the approach of the Carr patents, I would only produce
a mixture
of para and meta aromatic regioisomers.
This was said to be directly contradictory of the statement in the letter of
20 June 1997, and to demonstrate that the latter was
false.
- I
should deal first with a possible source of confusion on this point, to which
the parties did not refer. The relevant passage
in the letter of 20 June 1997
related to the product of Example 5(A) in Carr 129. The passage in the
inventor’s declaration
of 30 January 1995 was not specifically tied to any
particular aspect of the Carr process. However, there was no suggestion by AMR
that the inventor and the writer of the letter were not effectively speaking of
the same stage in the synthesis – that resulting
from the Friedel-Crafts
acylation. Indeed, as I shall show below, counsel for AMR responded to
Alphapharm’s point on the unstated
assumption that they were. I shall
proceed in accordance with that assumption.
- In
response to this point, AMR first submitted that the inventor, having come to
the end of Example 5(A) (or equivalent) with a regioisomeric
impurity,
“made the educated assumption that, if he continued, he would only produce
a mixture of para and meta isomers”.
Undoubtedly that is correct so far
as it goes, but it does not tell the full story conveyed by the inventor’s
declaration.
That story included also the representation that he had used
nuclear magnetic resonance testing to arrive at the conclusion that
he had
regioisomeric impurity. The present question is not whether such testing was
sufficient to provide a quantitative regioisomeric
characterisation of the
material: it is whether such testing was conclusive in identifying the product
as a mixture. The inventor’s
declaration seems clearly to suggest that it
was.
- AMR
next submitted that “Mr Gugger had the same problem ... [t]hat is,
the 1H NMR was insufficient to identify the three
compounds present” in the material obtained under Example 5(A). However,
Alphapharm submitted that “[i]t was not suggested to any of
Alphapharm’s witnesses that the NMR data for the product
of Example 5(A)
of Carr did not reveal a mixture of regioisomers”. By the use of double
negatives and slightly different concepts
(“identify the ...
components” – v – “reveal a mixture”), these
parties are here attempting to
have essentially the same evidence perform
service to opposite ends. What is the truth of the matter?
- In
his affidavit setting out the results achieved by Mr Gugger under Example
5(A), Prof Wild used the GC-MS data as the basis
for his conclusion that the
ortho:meta:para regioisomers were present in the proportions 1:46:53. He said
that the 1H NMR spectrum was consistent with that.
In his affidavit in response, Prof Easton said that, although the NMR
analysis
demonstrated the presence of more than one compound in the 5(A)
material, and that the desired reaction product was probably present,
it was not
possible to say that the impurities were the other regioisomers of that product.
In an affidavit in reply, Prof Wild
did not accept Prof Easton’s
reservations, but repeated his evidence that “[t]he patterns and chemical
shifts of
the NMR peaks for these impurities are, in my opinion, consistent with
there being the expected ortho and meta regioisomeric by-products
of the
Friedel-Crafts acylation reaction”.
- One
of the topics covered in a concurrent evidence session (which did not involve
Prof Wild) related to the analytical techniques
used to test the purity of
a substance as at the priority date. By reference to the
1H NMR analysis of the material obtained by Dr
Simpson under his second run of Example 5(A), Prof Black explained what could be
inferred from the various peaks there shown. He concluded that “the only
clear thing that you can see is that there is some
para isomer plus some other
things”. Dr Robertson agreed, adding: “NMR indeed is seldom
used as a pure analytical
technique to look for very low levels of impurities,
... because of the complications inherent in proton NMR spectroscopy”.
In
the course of a later concurrent session (which did involve Prof Wild),
Prof Easton closely examined the 1H NMR
analysis of Mr Gugger’s 5(A) product and reiterated, quite
emphatically as I heard him, his view that that analysis did not permit one to
reach any conclusion
about the presence or absence of particular regioisomers.
Prof Wild’s response was:
I agree with Prof Easton’s comments. If you look at the spectrum that we
have been shown, it's an overlapping spectrum and
we have relied completely on
the gas chromatography measurements and did not attempt to integrate or
deconvolute these peaks in this
NMR spectrum. We had the answer already, and
the peaks for those three isomers are in here because it is the same material
that
is being used to determine the two different
results.
Prof Black also seemed to accept what Prof Easton had said, adding in
relation to the 1H NMR spectrum “I think all
you can say is that there is an indication”.
- On
the basis – which I take to be uncontroversial – that the
“mixture” referred to was a mixture of regioisomers,
the evidence to
which I have referred would justify the statement that
1H NMR was inconclusive in identifying the product
of Example 5(A) as a mixture. “Conclusive” is, of course, a strong
term which implies an absolute. Anything short of that standard is to be
regarded as “inconclusive”. That is, in my
view, as accurate a
description as one might get of the opinions of the scientists called in this
case about the utility of 1H NMR in the analysis
of the 5(A) material. I am satisfied, therefore, that the statement in the
letter of 20 June 1997
was correct. I consider that it was the
inventor’s declaration of 30 January 1995, rather than the letter of 20
June 1997,
which may have conveyed a false impression in this respect.
- While
I have dealt above with Alphapharm’s submissions on false suggestion in
terms, counsel for the Sigma respondents sought
to have their own submissions
similarly understood. I do not need to deal separately with the latter.
INFRINGEMENT
- It
was common ground as between AMR and each of the respondents that the latter
produced and sold into the Australian market products
that were amply within the
2% substantial purity tolerance of the patent in suit as I have construed it.
The respondents accepted
that, if their clarity point were not upheld, then,
subject always to their other challenges to the validity of the patent, they
had
infringed claims 1, 6, 7, 8, 9 and 10 of the patent in suit. However, because
of the findings I have made on the respondents’
validity cases,
AMR’s infringement case under these claims cannot be upheld. The method
claim – claim 11 – is
in a different category. However, since there
was no evidence of the methods used by the respondents to produce fexofenadine,
this
aspect of AMR’s infringement case must also be
rejected.
DISPOSITION OF THE PROCEEDING
- It
follows from my reasons above that, so far as it relates to claims 1, 6, 7, 8, 9
and 10, the patent in suit should be revoked
under s 138(3)(b) of the
Patents Act for lack of novelty. It also follows that AMR’s infringement
proceeding should be dismissed. There is a question whether
the patent as a
whole should be revoked for false suggestion under s 138(3)(d). I received
no submissions specifically on this aspect, but I assume that the parties will
address it in the written submissions
which I shall require them to file as to
the terms of the orders required to reflect these reasons, and as to costs.
I certify that the preceding two hundred and
twenty-three (223) numbered paragraphs are a true copy of the Reasons for
Judgment herein
of the Honourable Justice Jessup.
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Dated: 18 February 2011
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