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Avtex Air Services Pty Ltd and Civil Aviation Safety Authority [2011] AATA 61 (4 February 2011)
Last Updated: 4 February 2011
Administrative Appeals Tribunal
DECISION AND REASONS FOR DECISION [2011] AATA 61
ADMINISTRATIVE APPEALS TRIBUNAL )
) No 2010/3553
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GENERAL ADMINISTRATIVE DIVISION
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Re
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AVTEX AIR SERVICES PTY LTD
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Applicant
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And
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CIVIL AVIATION SAFETY AUTHORITY
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Respondent
DECISION
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Tribunal
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Mr Egon Fice, Senior Member
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Date 4 February 2011
Place Sydney
Decision The Tribunal affirms the decision made by the Civil Aviation
Safety Authority on 20 August 2010
. . . . . . [sgd] Egon Fice . . . . . . .
Senior Member
CIVIL AVIATION – cancellation of AOC – serious and
imminent risk to air safety – key personnel – inexact proofs,
indefinite
testimony or indirect inferences – concurrent hearing of
applications – special risk based audits – defective endorsement
training – CASA instrument of delegation and approval – asymmetric
flight training – training and checking organisation
– proficiency
checking – amending training and checking manual – in command
requirements for charter work –
distinction between class and type of
aircraft – regulated take-off weights – safety management system
– safety
culture – defect recording – flight in icing
conditions – flight around thunderstorm activity – pilot fatigue
and
pressure to conduct flight – fatigue management system –
airworthiness of aircraft used in AOC operations
Administrative Appeals Tribunal Act 1975 ss 3, 33(1), 41(2), 43(1)
Acts Interpretation Act 1901 s 13
Civil Aviation Act 1988 ss 20AA(3), 27(2A), 28, 28(1)(a), 28(1)(b),
28(3), 28BA, 28BA(3), 28BD, 28BE, 28BE(1), 28BE(2), 28BF, 28BF(1), 28BH, 28BI,
28BAA, 30DB, 30DC, 30DC(1), 30DC(3), 30DD(1), 30DE, 30DE(2), 30DG, 30DH, 30DI,
30DI(2), 31, 31A, 98(4A),
Civil Aviation Regulations
1988 – 2, 5.13, 5.14(2), 5.19(3), 5.20(1), 5.20(2), 5.21(1), 5.23(2),
7(1), 30, 38, 42R, 47, 50, 53, 217, 217(2), 235(2), 238, 249,
Civil Aviation Safety Regulations 1998 – 99.050
Civil Aviation Order – 20.11 (paragraph 12.1), 20.7.1B, 40, 41.1.0,
40.1.5, 40.1.7 (paragraph 9.1, 9.1(a), 9.1.1), 40.2.1, 40.2.2,
48, 82.0, 82.1
(paragraph 4, 6.2)
Briginshaw v Briginshaw [1938] HCA 34; (1938) 60 CLR 336
Civil Aviation Safety Authority v Graeme Boatman [2006] FCA 460
Jones v Dunkel [1959] HCA 8; (1959) 101 CLR 298
Secretary, Department of Social Security v Hodgson [1992] FCA 338; (1992) 108 ALR
322
The Shorter Oxford English Dictionary
Pearce DC and Geddes RS ‘Statutory Interpretation in
Australia’ (6th Ed. 2006)
Professor James Reason, Achieving a Safe Culture: Theory and Practice,
Journal of Work and Stress, 1998, Vol. 12, No. 3 to 293-306
Professor Patrick Hudson, Safety Culture: The Ultimate Goal, Flight Safety
Australia, September – October 2001 29
Glossary of Terms
NOTE: These abbreviations are referred to throughout the Reasons for
Decision
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AGL
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Above ground level
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AAT Act
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ACS
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Aviation Compliance Solutions Pty Ltd
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AH
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Artificial Horizon
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ANA
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Australian National Aviation Pty Ltd
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AOC
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Air Operators Certificate
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APG
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Aircraft Performance Group
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ASR
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Aircraft Survey Report
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ATIS
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Aerodrome Terminal Information Service
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ATO
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Approved Testing Officer
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ATSB
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Australian Transport Safety Bureau
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Avtex
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Avtex Air Services Pty Ltd, trading as Airtex Aviation
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CA Act
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CAO
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Civil Aviation Order
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CAR
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CASA
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Civil Aviation Safety Authority
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CASR
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CEO
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Chief Executive Officer
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CIR
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Command Instrument Rating
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COA
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Certificate of Approval
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DAMP
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Drug and Alcohol Management Plan
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EGT
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Exhaust Gas Temperature
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ERSA
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En route Supplement Australia
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FAID Score
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Fatigue Audit InterDyne Score
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FMS
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Fatigue Management System
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FOI
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Flying Operations Inspector
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FRMS
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Fatigue Risk Management System
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GSMS
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Group Safety Management System
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HAAMC
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Head of Aircraft Airworthiness and Maintenance Control
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Heron
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Heron Airlines Travel Pty Ltd
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HOTC
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Head of Training and Checking
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ICAO
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International Civil Aviation Organisation
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ICC
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Industry Complaints Commissioner
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ICUS
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In command under supervision
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IFR
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Instrument Flight Rules
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ILS
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Instrument Landing System
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IMC
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Instrument Metrological Conditions
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LAME
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Licensed Aircraft Maintenance Engineer
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Metro III
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Fairchild Metro III
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NDB
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Non Directional Beacon
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NLG
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Nose Landing Gear
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NOTAM
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Notices to Airmen
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PA-31
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PA-31 Navajo Chieftain
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PA-31P
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Piper Mojave PA-31P-350
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PIC
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Pilot in Command
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RCA
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Request for Corrective Action
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RFDS
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Royal Flying Doctor Service
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RPT
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Regular Public Transport
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RTOW
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Regulated Takeoff Weight
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SA
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Safety Alert
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SAS
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Stall Avoidance System
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Skymaster
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Skymaster Air Services Pty Ltd
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SMG
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Safety Management Group
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SMS
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Safety Management System
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TBO
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Time between overhaul
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TCM
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Training and Checking Manual
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TCO
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Training and Checking Organisation
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USA
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United States of America
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VFR
|
Visual Flight Rules
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Wingaway
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Wingaway Air Pty Ltd
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REASONS FOR DECISION
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Mr Egon Fice, Senior Member
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- Avtex
was the holder of an AOC. The current directors of Avtex are Dieter Siewert and
Lieselotte Siewert. They are also shareholders
in that company.
- Mr
and Mrs Siewert are also involved in a number of associated companies.
Skymaster was also the holder of an AOC prior to its recent
cancellation. Mrs
Siewert is the sole director and secretary of that company. Its shares are held
by Mr and Mrs Siewert.
- There
are two associated companies involved in the aviation businesses but which do
not hold AOCs. They are Wingaway and Heron.
Mr and Mrs Siewert are both
directors of each of those companies and also their shareholders.
- Mr
Siewert is the CEO of Avtex and Skymaster. Mr Graham Newberry is the HAAMC
for Skymaster and for Avtex (including the CAR
30 organisation). Skymaster and
Avtex share a common facility at Bankstown Airport in New South Wales. Prior to
their cancellation,
the AOCs of Avtex and Skymaster authorised charter and
aerial work operations. Avtex’s AOC authorised its holder to operate
piston engine and turbine engine aircraft in its operations. The Skymaster AOC
authorised charter and aerial work operations using
only specified types of
piston engine aircraft. Although Skymaster is not the registered operator of
any aircraft, it operates aircraft
which are registered to Avtex, Wingaway and
Mr Siewert. Also, after June 2008, Skymaster almost exclusively used the piston
engine
aircraft in its air operations while turbine engine aircraft operations
were conducted by Avtex. Most of the pilots used in the
operations of both
companies were hired on a casual basis, conducting operations for both entities.
- On
28 May 2010 CASA issued to Avtex a notice of proposed action to vary, suspend or
cancel its AOC (the first show cause notice).
On 25 June 2010, Avtex’s
solicitors, Norton White, provided to CASA a response to its first show cause
notice. However, between
those two dates, on 15 June 2010, a PA-31P aircraft
registration VH-PGW operated by Skymaster crashed on Canley Vale Road near
Bankstown
Airport when attempting to make an emergency landing. The pilot of
the aircraft and a flight nurse were killed in that crash. That
accident
resulted in CASA conducting a special audit of Skymaster between 22 and 29 June
2010. Following the special audit, CASA
concluded that if Skymaster were to
continue its operations under its AOC, that would result in a serious and
imminent risk to air
safety. CASA also formed the view that because of the
close relationship between Avtex and Skymaster, and the joint resources shared
by those companies, if Avtex continued its operations under its AOC, that would
also result in a serious and imminent risk to air
safety.
- On
23 July 2010 CASA suspended the AOCs of Avtex and Skymaster pursuant to
s 30DC(1) of the CA Act. Section 30DC of the CA Act
provides that:
(1) Where CASA has reason to believe that the holder of a civil aviation
authorisation has engaged in, is engaging in, or is likely
to engage in, conduct
that contravenes section 30DB, CASA may suspend the authorisation by giving
written notice to the holder.
Note: CASA is not required to give the holder a show cause notice before
making a decision under this subsection.
Section
30DB provides that:
The holder of a civil aviation authorisation must not engage in conduct that
constitutes, contributes to or results in a serious and
imminent risk to air
safety.
- Unless
CASA makes an application to the Federal Court under s 30DE of the CA Act
within five business days of notifying the holder
of the suspension, the
suspension ends (s 30DC(3)). Section 30DD(1) provides
that:
(1) CASA may make a decision under section 30DC in relation to a civil
aviation authorisation even if CASA has given the holder of
the authorisation
the show cause notice required before making a decision under another provision
of this Act or the regulations.
The
Regulations referred to in s 30DD(1) include the CARs and the CASRs. A
suspension under s 30DC has effect irrespective of whether there is a Stay
Order in place under s31A of
the CA Act.
- On
3 August 2010, Moore J of the Federal Court of Australia made an Order under
s 30DE(2) of the CA Act, prohibiting Avtex and
Skymaster from doing
anything which was authorised by their respective AOCs until 5.00pm on 4 August
2010. Section 30DE(2) provides
that:
(2) If the Federal Court is satisfied that there are reasonable grounds to
believe that the holder has engaged in, is engaging in,
or is likely to engage
in, conduct that contravenes section 30DB, the Court must make an order that
prohibits the holder from doing
anything that is authorised by the authorisation
but that, without the authorisation, would be
unlawful.
- Under
s 30DG of the CA Act, if the Federal Court has made an Order under
s 30DE, CASA is required to complete an investigation
into the
circumstances that gave rise to CASA’s decision to suspend the
authorisation by the end of the period that the Order
is in force. After making
the investigations required by s 30DG of the CA Act, where CASA has reason
to believe that a serious
and imminent risk to air safety would exist if the
civil aviation authorisation in question was not varied, suspended or cancelled,
and the grounds for CASA’s belief are related to the circumstances that
gave rise to CASA’s original decision to suspend
the authorisation under
s 30DC, it may give the holder of the authorisation a show cause notice
within five business days after
the last day on which the Order is in
force.
- In
accordance with s 30DH of the CA Act, CASA gave Avtex and Skymaster a show
cause notice. CASA allowed Avtex and Skymaster
28 days from the date of the
notice to provide it with reasons why CASA should not recommend that each
entity’s AOC be varied,
suspended or cancelled.
- On
12 August 2010 Norton White (solicitors) provided CASA with a written response
to the show cause notices issued to Avtex and Skymaster.
After considering
Norton White’s responses, on 20 August 2010, CASA made a decision in
respect of both entities under s 30DI(2)
of the CA Act, cancelling both
AOCs. Section 30DI of the CA Act provides:
CASA may vary, suspend or cancel an authorisation
within 5 days after end of show cause period
(1) This section applies if, after the end of the period specified in a show
cause notice given under section 30DH:
(a) CASA is satisfied that a serious and imminent risk to air safety would
exist if the civil aviation authorisation were not varied,
suspended or
cancelled; and
(b) the grounds for CASA’s belief are related to the circumstances that
gave rise to CASA’s decision to suspend the authorisation
under
section 30DC.
(2) CASA may vary, suspend or cancel the authorisation, by written notice
given to the holder of the authorisation within 5 business
days after the end of
the period specified in the show cause notice.
- Within
28 days of that decision, Avtex lodged an application with the Tribunal for a
review of CASA’s decision to cancel its
AOC. It also lodged with the
Tribunal an application for a Stay pursuant to s 41(2) of the AAT Act.
Although Skymaster also
lodged an application for review of CASA’s
decision to cancel its AOC, that application is not the subject of this review.
Mr H.J. Langmead SC, who appeared for Avtex, said that application had only been
lodged to enable Skymaster to proceed if it subsequently
believed it needed to.
- I
heard Avtex’s stay application on 27 August 2010 and declined to grant a
Stay. This matter was given an accelerated path
to a concluded hearing which
was conducted over some 16 sitting days.
- Because
this application before the Tribunal is only in respect of the cancellation of
Avtex’s AOC, Mr Langmead firmly submitted
that any issues relating to the
cancellation of Skymaster’s AOC were irrelevant for the purposes of this
proceeding. CASA
disagreed. Mr I. Harvey of counsel, who appeared on behalf of
CASA, referred to the fact that prior to the audit conducted by CASA
in July
2008 following a fatal accident involving an Avtex operated Metro III aircraft,
Avtex operated both the piston engine and
turbine engine aircraft. After the
audit, piston engine aircraft operations were transferred to Skymaster. Avtex
then operated
almost exclusively turbine engine aircraft, predominantly the
Metro III. This of course was possible due to the controlling interest
of the
Siewert family in both companies.
- Mr
Harvey submitted that if I were minded to set aside CASA’s decision to
cancel Avtex’s AOC, Avtex would again resume
the piston engine operations
formerly conducted by Skymaster. According to Mr Harvey, and these facts were
not disputed, the overlap
between the operations of Avtex and Skymaster
includes:
- (a) operations
out of the same hangar;
- (b) the same
CEO;
- (c) the same
HAAMC;
- (d) the piston
engine aircraft serviced by Avtex under a COA held by it, which is also
controlled by Mr Siewert;
- (e) sharing a
common operations department;
- (f) ownership
and control by the Siewert family; and
- (g) access to a
common pool of pilots employed on a casual basis so that appropriately qualified
pilots within the pool may be tasked
to conduct flying operations for either or
both companies.
- Section
28 of the CA Act, which deals with the issue of AOCs, requires CASA to be
satisfied that the key personnel in the organisation
to which the AOC is granted
have appropriate experience in air operations to conduct or to carry out the AOC
operations safely.
The expression key personnel is defined under
s 28(3) of the CA Act and it means the people, however described, that
hold, or carry out the duties of the
following positions in the AOC holder's
organisation:
. . .
(a) the chief executive officer;
(b) the head of the flying operations part of the organisation;
(c) the head of the aircraft airworthiness and maintenance control part (if
any) of the organisation;
(d) the head of the training and checking part (if any) of the organisation;
(e) any other position prescribed by the regulations.
. . .
- As
Mr Harvey submitted, the key personnel in both organisations are identical
except for the fact that each organisation has its own
chief pilot, who is the
head of flying operations. Also, because Avtex is required to have a TCO under
CAR 217, it also has a HOTC.
This is not the case for Skymaster which is not
required to have a TCO.
- Mr
Harvey submitted that the rationale for the suspension and ultimate cancellation
of the Avtex AOC concurrently with the Skymaster
AOC emanated from operational
problems experienced by Skymaster which, according to CASA, resulted in the
fatal accident of the PA-31P
Mojave aircraft on 15 June 2010. Mr Harvey
submitted that had the Avtex AOC not been suspended and then subsequently
cancelled concurrently
with the Skymaster AOC, the operations of Skymaster would
have immediately been transferred to Avtex.
- I
did not understand Avtex to dispute the fact that if its AOC were reinstated, it
would immediately commence operations using the
piston engine aircraft formerly
operated by Skymaster. It follows, in my opinion, at least to the extent that
the key personnel
under Avtex's AOC will remain the same as they were prior to
the cancellation of the AOC, that there is some force in CASA's submissions.
Although there will be some changes to key personnel if I decide to set aside
CASA's decision to cancel Avtex's AOC, I am of the
view that I should carefully
examine CASA's concerns about the safety of the operations of both AOC holders.
At the same time, I
should bear in mind the fact that the cancellation of the
Avtex AOC was principally motivated by concern with Skymaster's operation
following the fatal accident on Canley Vale Road; and that the head of the
flying operations of Skymaster and Avtex are not the same
person.
- The
real issue, as I see it, is the influence the common key personnel have on the
safety of air charter and air work operations of
both entities. To only examine
the influence of those persons on Avtex would, in my opinion, result in
excluding evidence which
is likely to be significant in coming to the preferable
decision in this matter. In fact, although Mr Langmead strenuously resisted
the
concurrent hearing of the Avtex and Skymaster applications, he nevertheless
relied on evidence from the chief pilot of Skymaster
in support of Avtex’s
claim.
- Although
CASA applied to have the Skymaster and Avtex's applications heard together, I
declined that application. That is because,
in my view, the Tribunal does not
have the power under the AAT Act to compel an applicant to have multiple
applications lodged with
the Tribunal heard concurrently.
- While
I appreciate the Tribunal is given broad procedural powers which are set out in
s 33(1) of the AAT Act, those powers clearly
relate to procedure in a
proceeding. Matters are frequently heard concurrently by the Tribunal but that
is generally with the consent
of the parties. I agree with Mr Langmead's
submissions that save for an order made by the Tribunal that the discrete
applications
be heard together, each applicant and the respondent in each case
is entitled to a separate hearing. While Mr Langmead accepted
that there is a
risk of inconsistent findings in separate proceedings, that may well be
unavoidable given the different circumstances
in which each entity operates.
However, if the dominant influence over the operations comes from the same key
personnel, then such
inconsistent findings are unlikely.
- That
is not to say that Skymaster is not entitled to an independent adjudication of
the cancellation of its AOC based on its merits.
However, in this case, it
seems inevitable that there will be some overlap of the two operations because
of common key personnel.
This is despite the fact that both entities had, at
the relevant time, different chief pilots. I accept, as is set out in CAO 82.0
Appendix 1 at cl 2.2(a), that it is the responsibility of the chief pilot to
ensure that the operator's air operations are conducted
in compliance with the
CA Act, CARs, CASRs, and CAOs. Nevertheless, it is not impermissible, in my
opinion, to examine whether other
key personnel may have had some negative
influence on the chief pilot. If there is evidence of such influence, then it
must necessarily
be relevant to take that into account when determining whether
CASA's decision to cancel Avtex's AOC was the preferable
decision.
BASIS FOR REVIEW
- CASA's
decision to cancel Avtex's AOC was based on s 30DI of the CA Act. After
receiving Avtex's response to its show cause
notice of 10 August 2010, CASA
nevertheless remained satisfied that a serious and imminent risk to air safety
would exist if the
AOC were not cancelled. That is why it acted on 20 August
2010 to cancel the AOC.
- There
was no dispute about the fact that this Tribunal has jurisdiction to review
decisions made by CASA which are described as reviewable decisions. That
expression is defined in s 31 of the CA Act. A reviewable decision
includes cancellation of a certificate granted or
issued under the CA Act. An
AOC is issued under s 28 of the CA Act. Therefore, as Mr Harvey submitted,
the first question
for me to determine is whether Avtex's operations would
present a serious and imminent risk to air safety, if they were to
continue.
- Mr
Harvey submitted that if the jurisdictional facts, that is, those facts which
would support a serious and imminent risk to air
safety finding, no longer
existed, then I should exercise other powers or discretions open to me and in
particular those set out
in s 28BA(3) of the CA Act. That section
provides:
28BA General conditions
(3) If a condition of an AOC is breached, CASA may, by written notice given
to its holder, suspend or cancel:
(a) the AOC; or
(b) any specified authorisation contained in the AOC;
whether or not the breach is continuing.
- In
fact, in the show cause notice issued to Avtex on 28 May 2010, CASA relied on
s 28BA(3) of the CA Act when considering whether
to vary, suspend or cancel
Avtex's AOC. Although Avtex responded to that show cause notice, CASA did not
in fact make a decision
under s 28BA(3) of the CA Act as subsequent events,
namely the Canley Vale Road accident, heightened CASA's concerns to the
extent
that it proceeded under Division 3A of the CA Act on the grounds of serious and
imminent risk to air safety. Regardless,
Mr Harvey submitted that if minded to
do so, I could nevertheless affirm CASA's decision if I were to find that
Avtex's conduct in
the course of its air operations was such that s 28BA(3)
of the CA Act was enlivened.
- Mr
Harvey relied on the decision of Hill J in Secretary, Department of Social
Security v Hodgson [1992] FCA 338; (1992) 108 ALR 322. That case involved a decision by the
Secretary of the Department of Social Security to recover an overpayment of
social security
although he had not considered whether recovery of that debt to
the Commonwealth should be waived. Although the issue of waiver
was first
raised before the Tribunal, his Honour did not think that prevented the Tribunal
from exercising the power to waive the
debt. His Honour specifically relied on
the power granted to the Tribunal under s 43(1) of the AAT Act. That
section empowers
the Tribunal to exercise all the powers and discretions
conferred upon the original decision maker provided it does so for the purpose
of reviewing a decision. Hill J said, at 330:
Of course there must be an association between the power to be exercised by
the tribunal and the decision under review, but that association
is to be found
in the restriction of the grant of power in s 43(1) to the purpose of the
tribunal's review. The test is one of relevance
rather than dependence. Where
the exercise of a power or discretion is relevant to the making of the decision
under review then,
if requested, the tribunal may exercise the discretion. . . .
Where its jurisdiction is enlivened by an application to review an
administrative decision it exists to do again, within the limits of the review,
that which the decision-maker was entrusted to do.
- In
my opinion, there clearly is an association between the power which could have
been exercised under s 28BA(3) of the CA Act
and the decision under review
to cancel Avtex's AOC. In fact, until the intervention of the Canley Vale Road
accident on 15 June
2010, CASA was proceeding towards a possible cancellation of
Avtex's AOC under that section of the CA Act. I am of the view that
in
exercising all the powers and discretions conferred upon the original
decision-maker for the purposes of reviewing the cancellation
decision, as an
alternative to finding a serious and imminent risk to air safety, I should also
examine whether conditions of Avtex's
AOC were breached and whether those
breaches, if found, should result in a cancellation decision.
- Unless
I have misunderstood the submissions made by Mr Langmead, he did not appear to
dispute this alternative proposition made by
CASA. In fact, Mr Langmead
submitted that Avtex's AOC should be reinstated because it satisfied the
criteria set out in s 28
of the CA Act for the issue of an AOC and it has
done so for a long time. The criterion set out in s 28(1)(a) is that CASA
be satisfied that an applicant has complied with, or is capable of complying
with, the provisions of the CA Act, the Regulations
and CAOs that relate to
safety.
- Mr
Harvey submitted that the statutory conditions which may have been breached
include those set out in s 28BD, s 28BE,
s 28BF, s 28BH,
s 28BI and, importantly, s 28BAA which in effect requires CASA to
remain satisfied of the matters
set out in s 28(1)(a) and (b).
- Mr
Harvey conceded that the expression serious and imminent risk was not
settled in its application to matters such as this before me. He referred to
the analysis of that expression by Madgwick
J in Civil Aviation Safety
Authority v Graeme Boatman [2006] FCA 460 . While his Honour said the
expression was difficult to comprehend fully in relation to all possible
circumstances in which it might
fall for consideration, he nevertheless agreed
it was a composite phrase and that it was not appropriate to see serious
as only referring to the risk of harm occurring. He said, in the context in
which it appears in the CA Act, serious means something like really
significant. He also agreed that the level of risk is a product of a number
of factors including the probability or likelihood of its occurring,
the degree
of exposure and the potential consequences. Nevertheless, he suggested that
in most cases attention would focus on the degree of likelihood that a risk to
air safety would eventuate [45]. While his Honour agreed that flying
involves inevitable risks which do not fall within the purview of the expression
serious and imminent risk, in his opinion, as far as the matter before
him was concerned, the test was:
[55]. . . given appropriate meaning by asking: was there a really significant
prospect that such risks of serious considerable harm
as actually existed, in
relation to the conduct complained of, would materialise?
- In
his opening address, Mr Langmead submitted that the principles stated by Dixon J
in Briginshaw v Briginshaw [1938] HCA 34; (1938) 60 CLR 336 should guide my
consideration of the evidence. Dixon J said, at 362:
But reasonable satisfaction is not a state of mind that is attained or
established independently of the nature and consequence of
the fact or facts to
be proved. The seriousness of an allegation made, the inherent unlikelihood of
an occurrence of a given description,
or the gravity of the consequences flowing
from a particular finding are considerations which must affect the answer to the
question
whether the issue has been proved to the reasonable satisfaction of the
tribunal. In such matters "reasonable satisfaction" should
not be produced by
inexact proofs, indefinite testimony, or indirect inferences.
- His
Honour explained that where the law required the proof of any fact, the Tribunal
must feel an actual persuasion of its occurrence
or existence before it can be
found. It could not be found as a result of mere mechanical comparison of
probabilities independently
of any belief in its reality. However, Mansfield J
said this in Boatman, at [62], when Briginshaw’s case was
referred to him by Mr Langmead:
As to the ease with which the Court should be satisfied of matters adverse to
them, the respondents submitted that, given the seriousness
of the consequences
for their reputation and livelihood of adverse findings, the evidentiary
principles in Briginshaw at 361-3 are
applicable. I disagree. The proceedings
are primarily protective of the public, notwithstanding that fairness to
impugned authorisation
holders is an important part of the process. Further, any
adverse finding that the Court might make is provisional only: it would
merely
assert that there are reasonable grounds for believing that some conduct had
been in contravention of the statutory requirement.
It would be inconsistent
with the statutory commands to the Court to consider ‘reasonable grounds
to believe’ and to
give safety the primary emphasis to require that the
Court only act on proofs which are not ‘inexact’, testimony which
is
not ‘indefinite’ and inferences which are not ‘indirect’
(see Briginshaw at 362).
- Of
course I appreciate that Mansfield J was referring to the provisions in
s 30DE(2) of the CA Act, where the Federal Court is
required to be
satisfied that there are reasonable grounds to believe the holder is engaging,
or is likely to engage in, conduct
that constitutes, contributes or results in
serious or imminent risk to air safety. The basis upon which I am required to
make my
decision is whether I am satisfied that a serious and imminent risk to
air safety would exist. Although that is a different consideration,
it
nevertheless primarily involves the protection of the public. It also appears
to me that use of the expression is satisfied might mean something less
than reasonable satisfaction, although I consider that I should find all
material facts on the balance
of probabilities when exercising the discretion of
the original decision-maker in accordance with the CA Act, the CARs, the CASRs
and the CAOs.
RISKS TO AIR SAFETY
- Mr
Siewert testified that Avtex was established in 1986 and has now been operating
for some 25 years. He said that Avtex had held
an AOC continuously since 1986
until its cancellation in August 2010. Mr Langmead submitted that prior to the
imposition of the
conditions placed on Avtex’s AOC in 2008 following the
fatal accident involving a Metro III, no adverse administrative action
had been
taken against Avtex. It had been audited by CASA regularly throughout that
period. It operated more than 20 types of aircraft
including a Lear Jet. At
the time of ceasing its operations in February 2010, Avtex was operating both
nationally and internationally.
- However,
as was deposed to by Mr Roger Weeks, the manager of CASA’s Flying
Standards Branch based at Bankstown Airport, Avtex
came to the attention of CASA
in an adverse way in 2006. CASA had received a number of anonymous industry
complaints regarding the
poor maintenance practices of the maintenance
organisation which is a part of Avtex and which holds a COA under CAR 30.
In
November 2006 CASA issued a maintenance direction to Avtex under CAR 38,
directing that it cease conducting engine overhauls.
The maintenance direction
was required because CASA investigations revealed that Avtex had employed an
inappropriately trained engineer.
The direction was lifted after Avtex employed
a suitably qualified engineer.
- Up
until this time, both the AOC and COA holders were on a three year routine or
scheduled audit cycle. However, following that incident,
the company was placed
under additional risk based surveillance. This was because of the number of
incidents and industry intelligence
as well as the complaints made to the ICC.
- In
July 2007, CASA issued a further direction under CAR 38 and a direction
under CAR 53 requiring the production of maintenance
documents and to allow
CASA to inspect engines. This action resulted from an anonymous complaint
relating to engine failures then
experienced by Avtex. CASA discovered that one
engine failure was attributed to an incorrectly installed counterweight during
maintenance
carried out by Avtex personnel. Mr Weeks convened a meeting which
was attended by Mr Stephen Donoghue, who was then the General
Manager of Avtex,
as well as a CASA airworthiness team leader, Mr Paul Simpson, from the Sydney
region. As a result of that meeting,
Avtex grounded and inspected all affected
aircraft. Although Mr Langmead objected to this evidence going in on the basis
that it
was not relevant to the AOC holder, but rather only reflected on the
maintenance organisation or the COA holder, I indicated at the
time that there
was an overlap between the maintenance of aircraft operated by Avtex and its AOC
because Mr Newberry was the
HAAMC of both parts of Avtex. In my opinion,
where the AOC holder is also at the same time a COA holder under CAR 30,
and there
is a common HAAMC, it is simply not possible to distinguish the
activities because the AOC holder is required to ensure that the
aircraft used
under its AOC are satisfactorily maintained. Furthermore, although Mr Harvey
agreed that CASA took no action against
the COA held by Avtex at that stage, he
indicated that investigations into the maintenance aspects of Avtex were
continuing by CASA.
- In
October 2007 CASA refused to issue an exemption to Avtex from duty time
requirements by issuing a FRMS. According to a memorandum
prepared by Mr Weeks
on 11 April 2008, Avtex had not responded to an audit observation issued in
December 2006 to completely update
its FRMS. This remained outstanding at the
time of CASA’s refusal to re-issue the FRMS exemption. Instead, Mr Weeks
issued
a standard industry exemption against CAO 48 in lieu of the
FRMS.
- Using
the investigation powers contained in Part IIIA of the CA Act, CASA also
conducted an investigation into the conduct of a contract
pilot used by Avtex,
Mr Robert Couch. This investigation occurred after it was reported that Mr
Couch, as the pilot in command of
a Piper Mojave PA-31P operated by Avtex with
seven passengers onboard, taxied the aircraft onto an active runway and then
backtracked
for departure while another aircraft was on final approach for
landing. The approaching aircraft aborted its landing. However the
CASA
investigators were unable to find sufficient evidence to support an offence and
no further action was taken.
- On
the same flight referred to in the preceding paragraph, allegations were made by
passengers onboard that flight that Mr Couch was
intoxicated when reporting for
duty one morning. They refused to fly with Mr Couch on that day because they
claimed he looked scruffy and worse for wear. They observed him
drinking in the hotel on the prior evening. Although the local police attempted
to breathalyse Mr Couch,
they were unable to do so because they were
without power. Avtex flew another pilot and aeroplane to Bourke to transport
the passengers.
Because it was not possible to determine whether Mr Couch had
breached the regulations, no formal investigation report issued.
- Avtex
also had a number of incidents involving its aircraft in November 2006, July
2007 and between January and March 2008. Two of
those incidents involved
landing gear problems and three involved aircraft engines, including an engine
failure in flight. Three
of those incidents were caused by pilots not following
correct procedures for the operation of their respective aircraft. No incidents
were attributed to maintenance conducted by Avtex under its COA. It is
noteworthy that on one occasion, where the pilot experienced
a rough running
engine during a pre-flight engine run up, the engine was repaired by a LAME but
the maintenance release was not signed
off. This is contrary to a number of the
CARs and is a dangerous practice.
- On
11 April 2008 Mr Weeks prepared a memorandum for Mr Bruce Byron, the then CEO of
CASA, setting out the background of CASA’s
dealings with Avtex over the
previous couple of years. Mr Weeks concluded with the following
statement:
A discernable improvement in management safety attitude and proactive
engagement with CASA has been observed over the last 18-24 months.
The new
management team appear to be making genuine improvements in the operation of the
organisation. The communication between
the operator and CASA is sound.
- On
9 April 2008 a Metro III aircraft operated by Avtex crashed into Botany Bay
shortly after takeoff killing the pilot. The ATSB
has not completed its
investigation into that accident and its cause remains unknown. The pilot who
died in that accident, Mr John
Hamilton, was an experienced pilot with
approximately 4,500 hours flying time recorded. He had approximately 500 hours
on the Metro
III aircraft. He was also the chief pilot of Skymaster at that
time.
- Following
the Metro III accident, CASA received anonymous reports through the ICC
indicating there were serious deficiencies in the
training of Avtex pilots,
including Mr Hamilton. As a result of those reports, CASA instituted a special
risk based audit of Avtex.
This was conducted between 11 and 24 June 2008.
According to Mr Weeks’ statement dated 2 September 2010, the audit
revealed
a large number of safety deficiencies in the systems and work practices
within Avtex. He identified the most serious systemic deficiencies
as:
- (a) inadequate
endorsement training by the then chief pilot, Mr Steven Myles, including his
failure to conduct any or adequate asymmetric
training in the course of many
Piper Chieftain aircraft endorsements and conducting pressurisation endorsements
without taking the
aircraft to flight levels which would be sufficient to ensure
adequate exposure to emergency procedures following depressurisation;
- (b) inadequate
training and checking of pilots engaged in Metro III operations;
- (c) permitting
a pilot to fly a Metro III aircraft as pilot in command without sufficient
experience as pilot in command under supervision;
- (d) inadequate
emergency procedures proficiency training and assessment of flight crew;
and
- (e) overweight
operations in Metro III aircraft.
- As
a result of the audit, CASA issued two SAs and a number of RCAs. As Mr Weeks
explained in his oral evidence, a SA is a request
for corrective action which
must be addressed immediately. A RCA is the next tier down from a SA and, as is
explained in the instructions
attached to the aviation safety audit report, RCAs
refer to deficiencies involving non-compliance with legislation that must be
addressed.
Ordinarily, the operator is given some time to comply and must
record the remedial and corrective action taken in respect of the
RCA by the due
date set out on that document. If the operator or recipient of a RCA is unable
to carry out the corrective action
by the due date, it is required to indicate
the date by which the corrective action will be completed. There is also a
third tier
document referred to as an audit observation. That document is used
to draw attention to latent conditions or minor deficiencies
in a system which
cannot be attributed to breaches of current legislative requirements. Its
purpose is to raise awareness with a
view to avoiding problems in the future.
It is also important to bear in mind the fact that CASA may issue a number of
RCAs in relation
to a single incident which gave rise to CASA’s concerns.
Therefore the number of RCAs issued is not necessarily indicative
of the number
of problems observed by CASA.
- The
two SAs which CASA issued related to the endorsement training conducted by Mr
Myles and the requirement for pilots in command
on Metro III aircraft to have
the required 50 hours flight time ICUS.
- Mr
Weeks testified that the issue of a SA is a relatively rare event. He said that
to have two SAs issued in a single audit was particularly
significant. As a
result of the audit, Mr Weeks formed the view that CASA should take serious and
imminent risk action against Avtex.
That is, action pursuant to s 30DC of
the CA Act. However, CASA abandoned the idea of taking serious and imminent
risk action
because, according to Mr Weeks, it had seen some improvement in the
company in terms of management structure and the deficiencies
identified related
essentially to the chief pilot. CASA felt that there was an opportunity to give
Avtex a second chance. CASA
had discussions with Mr Siewert and Mr
Donoghue expressing its serious concerns about the safety of Avtex’s
operations.
Mr Weeks said he discussed the possibility of attaching conditions
to Avtex’s AOC in order to alleviate CASA’s concerns
regarding
safety. As a consequence of that meeting, Mr Siewert applied to have those
conditions attached to Avtex’s AOC.
The conditions were as follows:
- No
passengers carrying charter or aerial work operations are to be conducted whilst
Steve Myles is the chief pilot. Such operations
are only permitted to resume
upon CASA approval of a new chief pilot;
- The
company must develop multi-crew procedures for and crew Metro aircraft with two
qualified pilots when carrying passengers. These
procedures to be in place
prior to such operations;
- Implements,
by 25 July 2008, a confidential reporting system to provide the Chief Executive
Officer (CEO) with information relating
to poor operational standards or hazards
and risks within the companies operations;
- Develops
a comprehensive, company wide, safety management system, which is fully
supported by the CEO, to be implemented by 30 September
2008;
- Duplicates,
via a secure back-up process, all computerised company records and keeps these
back-ups in a secure place, such a system
to be in place by 31 July 2008;
- Implements
a system of printing pilot flight and duty time records to ensure a permanent
record is kept, such process to be in place
by 18 July 2008;
- Employ
an appropriately qualified, independent auditor acceptable to CASA. The auditor
must conduct comprehensive quality and aviation
safety systems audits on a six
monthly schedule, commencing no later than 31 August 2008. The company is to
provide CASA with a
copy of each audit report within three weeks of completion
of the audit; and
- Reviews
and where required, amend the company operations manual with such amendments
submitted to CASA for acceptance by 30 September
2008.
- Shortly
thereafter CASA issued a show cause notice to Mr Myles, stating it proposed to
suspend or cancel his approval as chief pilot
and check pilot of Avtex. CASA
also notified Mr Myles of its proposal to cancel, suspend or vary his instructor
rating and to revoke
the Instrument of Delegation which was issued to him in
respect of the endorsement and conversion training of pilots. After considering
a response from Mr Myles, CASA cancelled Mr Myles’ chief pilot approval,
suspended his instructor rating and revoked the Instrument
of Delegation.
- Following
the meeting with CASA in July 2008 regarding the conditions to be placed on
Avtex’s AOC, Avtex accepted the conditions
and nominated Mr Donoghue to be
the chief pilot of Avtex. While Mr Peter Telling had been approved as HOTC in
May 2004, after Mr
Myles became the chief pilot of Avtex, he indicated that
although he was HOTC, he said I haven’t done much lately. Mr
Telling was under the impression that Mr Myles had assumed responsibility
for the role although it had not been formalised.
Also, in a letter dated 8
July 2008, Mr Siewert wrote to Mr Malcolm Campbell of CASA stating that Avtex
continued to view Mr Myles
as an excellent chief pilot even though there has
been some alleged inconsistency in his training methods ... . Mr Siewert
said that there was a shortage of experienced pilots to meet the requirements of
chief pilot and Avtex wished to continue
to employ Mr Myles as chief pilot.
Also, on 29 August 2008, Mr Couch was approved as HOTC for Avtex.
- Mr
Donoghue’s oral evidence was that he accepted the Avtex chief pilot
position on the basis that it operated solely the turbine
powered aircraft. He
was not prepared to act as chief pilot if Avtex continued to operate piston
engine aircraft as well as the
turbine engine aircraft. According to Mr Weeks,
that resulted in a business decision to transfer the piston engine aircraft
operations
to Skymaster under its AOC. Of course Mr Hamilton had been the chief
pilot of Skymaster and, following his death, Skymaster could
not operate under
its AOC without a chief pilot. Mr Peter Hanley was duly appointed as its chief
pilot.
- On
23 October 2008, CASA received an application from Avtex to have condition
number two (referred to above) removed from its AOC.
CASA rejected that
application. Mr Weeks expressed surprise that Avtex, some two months after CASA
almost cancelled its AOC, sought
to have conditions which it agreed should be
imposed on its AOC, altered or removed. Mr Weeks agreed that Avtex had met the
timelines
for implementation where they are set out in the conditions, but he
noted that this was in its infancy and the conditions needed
to remain to ensure
that there was never a repeat of the situation which led to the conditions being
imposed.
- Between
the time of the Metro III accident on 9 April 2008 and the Canley Vale Road
accident on 15 June 2010, there were a number
of significant events which need
to be briefly stated.
- To
enable Avtex to continue operations under its AOC, CASA attached eight
conditions. One of those conditions required Avtex to engage
an independent
auditor to conduct quality and aviation safety systems audits on a six monthly
schedule. Avtex engaged the services
of ACS to satisfy that condition. The
first audit by ACS took place between 29 August 2008 and 1 September 2008.
Following that
audit, ACS provided a very brief, five page audit report. The
report is undated.
- The
persons present or contacted during the audit included Mr Siewert, Mr
Donoghue, Mr Myles and Mr Couch. The assessment objective
was said to be to
establish whether Avtex had an organisational structure to satisfy the safe and
secure operations defined in lines
of authority and responsibility throughout
its organisation. The assessor was said to be Mr Ken Lewis. Mr Lewis was not
called
to give evidence at the hearing of this matter. The significant findings
and recommendations were:
- (a) the company
had produced a new operating manual which was yet to be approved by CASA;
- (b) a single
copy of a safety policy signed by the CEO was found hanging on an obscure
wall;
- (c) although
some job descriptions were in the proposed operating manual, ACS suggested those
should be in a discrete chapter; furthermore,
Mr Lewis could not find a job
description for the CEO;
- (d) communications
to aircrew and staff did not appear to be robust as operational requirements
were readily accessible and they were
taped to computer modules in the
pilot’s crew room;
- (e) Mr Lewis
recommended that a formal management review committee be formed and that it meet
not less than once every 12 months with
records of the meeting to be kept and
held on file;
- (f) Avtex
needed to put into place a document control system covering all of its manuals
including engineering and maintenance and
a separate manual needed to be
produced which enlarged on the existing material in the proposed company
operations manual;
- (g) although a
chapter dealing with risk management existed in the proposed company operations
manual, Mr Lewis did not consider it
to be satisfactory and management staff
needed to receive training in risk analysis;
- (h) Mr Lewis
recommended that a formal quality assurance audit program be introduced with
selected company personnel receiving auditor
training from an approved
organisation;
- (i) Avtex
should appoint a flight safety officer with the proposed operations manual
outlining the duties and responsibilities of
that position; and
- (j) Mr Lewis
recommended that Avtex put in place a confidential incident reporting
system.
- ACS
completed a second audit between 26-27 March 2009. It produced another brief
report, six pages in length. Avtex personnel who
were contacted in the course
of the assessment included Mr Donoghue, Mr Couch, Mr Newberry and Mr Steve
Morgan, who was the spare
parts manager. Unlike a number of statements to the
contrary, according to ACS, by examining the documentation, they found
Mr Siewert
played an active role in the company including chairing the
company safety committee. Once again, the report is very sparse on detail.
There are six observations noted in the report and they are:
- (a) Avtex has a
management system which was adequate for its operation;
- (b) Avtex
satisfied the CASA AOC requirements;
- (c) Avtex had
the necessary resources to conduct safe operations;
- (d) Avtex had
appropriately licensed air crew;
- (e) Avtex had
appropriately licensed maintenance engineers;
- (f) Avtex had
some documentation which did not comply with industry best practice; and
- (g) Avtex
needed to review its quality control process.
- The
report then detailed six recommendations arising out of the audit. Those
recommendations involved:
- (a) the storage
of gas cylinder storage trolleys;
- (b) relocating
oxygen cylinders;
- (c) a more
robust revision process should be enforced for the distribution and confirmation
of the procedures manual revisions (it
is unclear what is meant by this);
- (d) the stores
area should be cleaned out;
- (e) Avtex
should develop its own comprehensive internal audit checklist for operations and
maintenance; and
- (f) Avtex
should create a stencil to enable expired life jackets to be marked with the
caution DEMONSTRATION USE ONLY.
- On
15 and 16 September 2009 ACS conducted a third audit. The auditors' report
recorded that they interviewed Mr Siewert, Mr Donoghue,
Mr Couch and Mr
Newberry.
- The
audit purported to address the concerns referred to in the conditions attached
to Avtex's AOC regarding quality and aviation safety
systems audits. However,
many of the matters are not addressed in detail in the report and it makes
reference to issues in a superficial
manner. Also, it focused on documents
rather than assessing whether or not there was any positive implementation of
procedures which
might ensure quality and aviation systems were in fact
activated. Nevertheless, the ACS report concluded that Avtex was complying
with
Australian legislation and the conditions of its AOC. This is despite the fact
that there were no personnel within Avtex at
that time who had received any
training in SMS. Also, despite its previous recommendation that a safety
officer be appointed, that
also had not been implemented. Regardless, the
auditors concluded that in their view, progress had been made in developing the
SMS.
Again, no details were given.
- CASA
officers conducted another risk based audit of Avtex between 10 and 16 February
2010. The leader of the audit team was Mr Gregory
Worthington, a FOI with CASA.
He was accompanied by two flying operations inspectors, three senior
airworthiness inspectors and two
air transport inspectors. The audit scope was
stated to be:
- Operational
standards;
- Aircraft load
control;
- Crew
schedule;
- Airworthiness
control;
- AOC
operations;
- Operational
support systems; and
- AOC conditions
compliance.
- The
audit report indicated that its purpose was to determine whether the systems
Avtex had put in place would enable CASA to remove
the conditions on its AOC.
Although Avtex had told CASA previously that its operations would involve only
the utilisation of the
turbine powered aircraft (SA226 and SA227 aircraft) and
the audit focussed primarily on those aircraft and their use, it became apparent
during the audit that the company continued to use the Piper PA-31 piston engine
aircraft in its operations. The auditors also noted
that the majority of
scheduled and unscheduled maintenance on the turbine powered aircraft was
carried out by ANA and that Avtex,
under its COA, only occasionally certified
for completion of minor maintenance work.
- Of
considerable concern was a finding by the auditors that many of the issues
raised in the June 2008 risk based audit remained.
They
included:
- (a) Metro
endorsements not conducted in accordance with CAO 40.1.0;
- (b) type
endorsement ground school training completed in one day, in contradiction to the
operations manual;
- (c) CAO 20.11
checks conducted without removing emergency exits;
- (d) proficiency
checks not conducted in accordance with CAR 217;
- (e) aircraft
exceeding structural and performance limitation; and
- (f) the
carrying of passengers during training flights.
- A
number of the CASA findings in the course of this audit were disputed by Avtex.
I deal in detail with those issues below. In addition
to a number of RCAs being
issued, a SA was also issued in respect of Mr Couch, who was then HOTC. CASA
found that Mr Couch had not
completed a proficiency check as required by CAR
217(2) and that his last proficiency check was on 24 July 2008 by Mr Myles.
According
to CASA, that invalidated any check and training duty undertaken by Mr
Couch after 24 March 2009. This audit resulted in Avtex ceasing
its flying
operations and that position has remained as at the date of the hearing of this
matter.
- RCA
number 322118 indicated that Avtex acknowledged the invalidity of proficiency
checks undertaken by Mr Couch from 24 March 2009
and it provided CASA with a
list of all flight crew affected. It arranged for Mr Couch to undergo a
proficiency check under the
supervision of Mr Worthington on 15 February 2010.
However, this proficiency check was terminated by Mr Telling, who was to be the
second pilot, because Mr Couch could not provide answers to questions or
scenarios put to him to ensure his knowledge was adequate
to establish
competency. Mr Telling assessed the proficiency check as a fail. He reported
that the effort by Mr Couch was well
below the standard for a HOTC position.
The audit report also noted that Mr Couch arrived about one and a half hours
late for this
check flight and that he appeared to be suffering from the effects
of alcohol. He was described as having an aroma of alcohol about him.
This, it was said, was noted by FOIs Worthington and Kane Du Bois. CASA's
concerns about Mr Couch's condition on that day were
relayed to Mr Donoghue, who
was then the DAMP supervisor. It was Avtex's responsibility to then conduct
alcohol and drug testing
in accordance with CASR 99.050. There is no evidence
this was undertaken.
- Also
of serious concern to CASA was the implementation of a comprehensive,
company-wide SMS. Although the requirement to implement
a SMS arose out of the
June 2008 audit, CASA noted that a SMS manager was only appointed in November
2009. Furthermore, the SMS
manager, Mr Morgan, had not had any formal training
nor had any of the senior management of Avtex, including the chief pilot and
the
HAAMC.
- In
addition to the SA, some 24 RCAs were issued. The airworthiness branch also
issued four ASRs. Five RCAs were issued regarding
the airworthiness of aircraft
used in the AOC operation. According to the auditors, the airworthiness
component of the AOC audit
identified a disturbing culture and revealed that
pilots were not adequately discharging their regulatory responsibilities. In
particular,
the auditors identified a culture of pilots not always recording
defects and there appeared to be a willingness to operate the aircraft
past the
due date for required inspections. The audit report stated that Avtex had a
poor and disorganised approach to the management
and control of airworthiness
matters which was demonstrated by a system of poor record control. The audit
report stated that a particular
concern was that Avtex failed to satisfactorily
monitor, and ensure compliance with, conditions and requirements associated with
the piston engine TBO extension program which was approved by CASA on 7 January
2002. The auditors particularly referred to s 28BD
and s 28BE of the
CA Act which deal with compliance with civil aviation law and a duty to exercise
care and diligence.
- The
findings of the audit team in respect of airworthiness were that Avtex's
management failed to ensure that it had adequate personnel
and systems in place
to effectively discharge its responsibilities for airworthiness control.
- On
28 May 2010, prior to the Canley Vale Road accident, CASA served on Avtex the
first show cause notice referred to above. That show cause notice
listed 28 RCAs and 1 SA. It also referred to the audit conducted by ACS on 15
and 16 September 2009. The show cause notice concluded
that:
- (a) Avtex had
not complied with the Regulations and the CAOs applicable to it on numerous
occasions and had breached the conditions
specified in s 28BD of the CA Act
which deals with compliance with civil aviation law;
- (b) Avtex's
directors had not taken all reasonable steps to ensure that every activity
covered by its AOC had been done with a reasonable
degree of care and diligence
and therefore breached s 28BE of the CA Act;
- (c) because of
the numerous regulatory breaches referred to in the notice, it appeared Avtex
failed to maintain an appropriate organisation
with a sound and effective
management structure to ensure the safe and lawful conduct of its AOC activities
and thereby breached
s 28BF(1) of the CA Act; and
- (d) Avtex had
not properly maintained a reference library and it therefore breached
s 28DH of the CA Act.
- On
15 June 2010 a PA-31P aircraft operated by Skymaster crashed while attempting to
make an emergency landing on Canley Vale Road
near Bankstown Airport. The pilot
had reported an in-flight engine shut down and was attempting to return to
Bankstown Airport.
The cause of this crash remains unknown as the ATSB has not
yet concluded its investigation. It has released a preliminary report
into the
accident. Following this accident, CASA conducted a special audit of the
Skymaster operations between 22 and 29 June 2010.
- Mr
Langmead submitted that any operating problems experienced by Skymaster while
operating aircraft under its AOC could not and should
not be taken into account
in the decision to cancel Avtex's AOC. He referred to the evidence given by Mr
Roger Chambers, a CASA
officer who is the acting manager of the Sydney Region
General Aviation Office. Mr Chambers said that if Skymaster's AOC was
cancelled,
Avtex’s AOC would also have to be cancelled because it would
simply take over the operations previously carried out by Skymaster.
In fact,
Mr Langmead submitted that although the cause of the Metro III accident in 2008
and the Canley Vale Road accident in 2010
were not known, they were the key
reasons why CASA took administrative action against Avtex's AOC which resulted
in its cancellation.
Mr Langmead submitted that while that may be
convenient for CASA's purposes, the merging of the distinct operations is
illogical
and without foundation.
- However,
given the significant overlap of key personnel in both Skymaster and Avtex's
operations, it is my opinion that Mr Langmead's
submission overstates the
position. While it may be possible to distinguish some aspects of the
operations of each entity by reason
of decisions taken by the chief pilot of
either company, it is nevertheless significant and relevant to examine the
influence exerted
by those persons whose activities are common to both
companies. Those personnel were identified by Mr Harvey and I have referred
to
them above.
- A
team of CASA specialists, including flying operation inspectors, airworthiness
inspectors and specialists from the disciplines of
safety management systems,
alcohol and other drugs, and fatigue risk management systems, conducted a
special audit of Skymaster activities
between 22 and 29 June 2010. According to
Mr Chambers, who initiated the audit, it revealed a large number of safety
deficiencies
in the systems and work practices in place within the Skymaster AOC
organisation. The audit resulted in three SAs being issued by
CASA. A number
of RCAs were also issued. CASA issued an audit report on 12 July 2010 together
with separate audit reports of the
DAMP and the SMS. Mr Chambers identified two
systemic deficiencies which he regarded as most serious. They
were:
- (a) insufficient
resources to support the chief pilot leading to poor safety outcomes
particularly in the area of pilot training and
monitoring flying standards;
and
- (b) insufficient
resources to support the position of HAAMC as Mr Newberry had multiple
responsibilities across both Skymaster
and Avtex AOCs and the Avtex maintenance
organisation.
- Mr
Chambers then summarised those matters which fell within the description of poor
safety culture and recent service difficulties.
These issues are dealt with in
more detail below, including Avtex's response to the allegations levelled
against it by CASA.
SIGNIFICANT ISSUES UPON WHICH THE AOC
CANCELLATION DECISION WAS MADE
- In
the course of hearing this matter, numerous issues were raised which caused CASA
concerns about the safety of the Avtex and Skymaster
operations. I do not
propose to examine in detail every matter identified by CASA during its audits
of both organisations between
2008 and 2010. However, there are a number of
crucial issues which go to the heart of the safety of operations under Avtex's
AOC
and which were vigorously contested by Avtex. My findings in relation to
these matters are central to the outcome in this case.
DEFECTIVE
ENDORSEMENT TRAINING
- Mr
Myles was appointed chief pilot of Avtex on 21 November 2005. On 26 July 2007
he was approved by CASA as a check pilot. Mr Myles
also held a Grade 3
(aeroplane) Flight Instructor rating. On 26 July 2007 CASA made an Instrument
(No 252/07) under CAR 7(1), delegating
a number of CASA's powers to Mr Myles and
also providing to him certain approvals. This Instrument of Delegation and
Approval is
highly significant and its operation controversial. I have set out
in full the relevant parts of that Instrument.
Delegation and approval – Steven Norman Myles
1 Delegation
I delegate to
Steven Norman Myles, Aviation Reference Number (ARN)
165144
CASA's powers and functions:
(a) under subregulation 5.14 (2) of CAR 1988; and
(b) under subregulation 5.19 (3) of CAR 1988 to conduct flight tests
applicable to the renewal of command (multi-engine aeroplane)
instrument ratings
on condition that the delegate holds:
(i) a current command (multi-engine aeroplane) instrument rating; and
(ii) an aircraft endorsement for the aircraft in which the flight test is to
be conducted; and
(c) under subregulation 5.23 (2) of CAR 1988;
In relation to applicants who:
(d) are employed by or working under an arrangement with Avtex Air
Services Pty Ltd, trading as Airtex Aviation, ARN 408867; and
(e) require the rating or endorsement for their employment or working
arrangement.
2. Approval
(1) For subregulation 5.20 (1) of CAR 1988, I approve the delegate to give
flying training for the issue of command (multi-engine
aeroplane) instrument
ratings on condition that the delegate holds:
(a) a current command (multi-engine aeroplane) instrument rating; and
(b) an aircraft endorsement for the aircraft in which the flying training is
to be conducted.
(2) For subregulation 5.21 (1) of CAR 1988, I approve the delegate to give
aeroplane conversion training on Metro 3/23 type aircraft
to commercial
(aeroplane) pilots and air transport (aeroplane) pilots:
(a) who are employed by, or are working under an arrangement with, Avtex Air
Services Pty Ltd, trading as Airtex Aviation; and
(b) on condition that the delegate holds an aircraft endorsement for the
aircraft in which the training is to be conducted.
3 Current rating
For this instrument, a rating is a current rating if:
(a) under the Civil Aviation Orders, the rating is current; and
(b) the rating was issued, or was last renewed, on the basis of a flight test
conducted:
(i) by a CASA flying operations inspector; or
(ii) by a person approved by a CASA Team Leader Flying Operations to conduct
the flight test.
4 Conditions
The delegate may conduct a flight test relating to use of a navigation aid or
procedure with a grade of instrument rating only if:
(a) the delegate currently meets the requirements for use of that navigation
aid or procedure; and
(b) the requirements were satisfied on the basis of a flight test
conducted:
(i) by a CASA flying operations inspector; or
(ii) by a person approved by a CASA Team Leader Flying Operations to conduct
the flight test.
5 Expiry
This instrument stops having effect at the earlier of:
(a) the delegate ceasing to be employed as chief pilot by Avtex Air Services
Pty Ltd, trading as Airtex Aviation; or
(b) the end of June 2010.
- In
order to understand the extent of the delegation and approval, it is necessary
to set out the relevant CARs referred to in the
Instrument. CAR 5.14(2)
provides:
(2) Subject to subregulation (3), CASA must issue a flight crew rating, or
grade of flight crew rating, to a qualified person, or
renew the person’s
rating, or grade of rating, by entering the rating, or grade of rating, in the
person’s personal log
book only if:
(a) the person has passed the necessary flight tests; and
(b) the person satisfies the other requirements; and
(c) any other condition to be met by, or in relation to, the person has
been met;
- The
flight crew ratings and grades of flight crew rating are referred to in CAR
5.13.
- CAR
5.19(3) deals with the flight tests relating to flight crew ratings and grades
of flight crew ratings. It provides:
(3) CASA may conduct the flight tests in relation to a flight crew rating,
or grade of flight crew rating, that are required by
the Civil Aviation
Orders.
CAO 40 covers pilot licences and
ratings.
- CAR
5.23(2) deals with aircraft endorsements. It
provides:
(2) Subject to subregulation (3), CASA must issue an aircraft endorsement
to the holder of a flight crew licence, a special pilot
licence or a certificate
of validation by entering the endorsement in the holder’s personal log
book if, and only if, the holder
satisfies the requirements for the issue of the
endorsement.
- CAR
5.20(1) provides:
(1) CASA may approve a person who holds a pilot licence to give flying
training for the issue of a flight crew rating, or a grade
of flight crew
rating.
CAR 5.20(2) provides that CASA may give
an approval to give training subject to any condition that is necessary in the
interests of
the safety of air navigation. The Instrument issued to Mr Myles at
cl 2(1) sets out those conditions.
- CAR
5.21(1) provides:
(1) CASA may approve:
(a) a person who holds an aeroplane pilot licence to give aeroplane
conversion training; or
(b) a person who holds a helicopter pilot licence to give helicopter
conversion training.
- Mr
Myles first came to the attention of CASA following the Metro III fatal accident
on 9 April 2008. The ICC received an anonymous
letter regarding poor standards
of check and training practices at Avtex. The author of the letter stated that
Mr Myles completed
Metro III endorsements for Mr Hamilton, Mr John Saad,
Mr Sandor Antal, Mr Scott Coakley and possibly others. According to the
author, none of those pilots received formal ground school training. Mr Myles'
Instrument of Delegation and Approval authorised
him to give conversion training
on Metro III type aircraft to pilots who were employed by, or were working under
an arrangement with
Avtex.
- Following
CASA's audit conducted in June 2008, it found that Mr Saad and Mr Antal stated
they did not receive the ground school training.
CASA noted that Avtex's
Operations Manual Part C, which deals with flying training conducted under CAR
217, did not indicate the
way in which the ground school training was to be
delivered. CASA raised a RCA in respect of this. CASA also noted that written
exams completed by pilots undergoing conversion training were not completely
corrected. This aspect was also the subject of a RCA
by CASA.
- A
more significant aspect of the training conducted by Mr Myles was in respect of
the PA-31 aircraft. At that time, Avtex was operating
the piston engine fleet
of aircraft as well as the turbine engine aircraft. The first problem
recognised by CASA was the fact that
Mr Myles was not providing adequate
endorsement training for flight in pressurised aircraft. The duration of the
flights examined
were clearly not sufficient for the aircraft to have climbed to
above 10,000 feet and to have conducted a depressurisation followed
by an
emergency descent. CASA noted that after discussions with Mr Myles, Mr Donoghue
and Mr Siewert, Mr Myles and Mr Siewert stated
that all pilots not properly
endorsed for pressurised aircraft would be re-endorsed as soon as possible.
- Of
more concern to CASA was that it discovered most pilots who had completed a
Piper Chieftain endorsement did not conduct any asymmetric
training. When
questioned about this, Mr Myles emphatically denied conducting endorsements
without asymmetric training. CASA contacted
26 pilots endorsed by Mr Myles and
asked them a number of questions regarding asymmetric training in the course of
endorsement.
Eleven of those pilots said they had not received that training.
One pilot said he was unsure and four pilots said they had only
carried out one
engine failure drill. Ten of those pilots said they had conducted one or two
drills. CASA also recorded that most
of the pilots who said they conducted one
or two drills were not definite in their answers. This was discussed with Mr
Myles, Mr
Donoghue and Mr Siewert.
- Subsequently,
Mr Myles did not deny that many pilots had not received asymmetric training
in the course of their endorsement.
This resulted in CASA issuing a SA
requiring Avtex to rectify the defective endorsements before continuing any
further activities
under its AOC. Mr Campbell, a team leader in the flying
operations Sydney Region General Aviation Office, was present at meetings
held
following the June 2008 audit. Mr Campbell said in a written statement dated 22
September 2010 that although Mr Siewert
did not accept that the PA-31
endorsements were conducted by Avtex, he nevertheless gave an undertaking to
revalidate the training
and that none of the affected pilots would be rostered
until this had been completed. In fact, Mr Siewert provided Mr Campbell with
a
letter dated 8 July 2008 to that effect. In that letter, Mr Siewert
said:
The training and type endorsement provided by Steve Myles was not provided
under the Airtex AOC. As you will be aware, the Airtex
CAR 217 Organisation
Approval only extends to its Metro III aircraft. Airtex hired aircraft to Steve
who was providing the endorsement
training using his personal CASA
authorisations. Because of this, the ASR in respect to the training and
endorsement, provided to
pilots not in Airtex employ, may not be applicable to
Airtex.
- In
his statement, Mr Campbell said he was not satisfied that those pilots who, when
contacted, said that they had completed one or
two simulated engine failures in
the course of the endorsement, had in fact received an adequate endorsement. In
his view, an adequate
endorsement would involve the completion of a minimum of
five correctly handled engine failures to demonstrate competency. Mr Campbell
provided Mr Donoghue with a list of pilots and their contact telephone numbers.
These were the pilots CASA was concerned had not
received sufficient asymmetric
training in the course of their endorsement on multi engine piston aircraft by
Mr Myles. This list
was sent by email on 1 July 2008. On the following day, Mr
Donoghue wrote to Mr Campbell confirming that the remedial action which
was
discussed on the previous day with Mr Weeks was to:
- (a) identify
all pilots on the list currently flying for Avtex and who had not received
asymmetric training and to cease flying immediately
until independent asymmetric
or remedial training could be undertaken; and
- (b) identify
pilots who had been trained by Mr Myles and had yet to complete asymmetric
training, as a matter of urgency, arrange
further training by an independent
instructor.
- Mr
Donoghue also pointed out in his letter that prior to Mr Myles' appointment as
chief pilot, he (Mr Myles) conducted endorsement
training independently using
his instructor rating and twin training approval with the hire of Avtex's
aircraft. Mr Donoghue said
that the pilots were sourced independently by Mr
Myles. He said that Mr Myles continued his practice of endorsing pilots after
he
became chief pilot because the company took the view that the better
candidates would prove a good source of contract pilots for
use by Avtex. Mr
Donoghue also said:
During the previous afternoon Dieter Siewert previously contacted all pilots
to establish the level of training and to make arrangements
for retraining
and/or stop flying. With the help of your list the following pilots have been
stood down pending retraining. . .
.
- In
his letter of 8 July 2008, Mr Siewert said that Avtex's compliance with the SA
was delayed because the alert addressed only generic
issues without initially
supplying specific details such as the names of pilots CASA believed were
inadequately endorsed. With respect
to Mr Siewert, this statement is difficult
to reconcile with the fact that the RCA dealing with Mr Myles' endorsements was
issued
on 1 July 2008 and was responded to by Mr Donoghue on the following day.
Mr Siewert also said that without access to Mr Myles'
log book, Avtex had
to delay action until CASA supplied Avtex with a list of pilots whose
endorsements were in question. However,
and there seems to be no dispute about
this, the email with the attached list of pilots who were the concern of CASA's
RCA was sent
to Mr Donoghue on 1 July 2008.
- In
his letter of 8 July 2008 Mr Siewert also repeated the statement that
Mr Myles provided the endorsement training using his
personal CASA
authorisations and that as far as the endorsements related to pilots who are not
employed by Avtex, this was outside
Avtex's control. Mr Siewert said Avtex did
not accept legal responsibility for pilots not employed by Avtex but
nevertheless, it
was prepared to make available a retraining and rectification
program to those pilots at no expense to them.
- In
his evidence-in-chief, Mr Siewert said it was his opinion that the RCA should
not have been served on Avtex, but rather on Mr Myles,
as he was exercising the
privileges granted to him personally by CASA. Mr Siewert said that Mr Myles did
endorsements on twin engine
aircraft on weekends with the permission of Avtex.
He said that Mr Myles would pay Avtex for the use of the aircraft. Mr Siewert
denied that Mr Myles had ever endorsed a pilot on a PA-31 aircraft in the course
of his employment with Avtex. Although Mr Siewert
acknowledged that some of the
pilots on the list provided by CASA were working for Skymaster at the time, he
did not believe any
worked for Avtex. However, subsequently Mr Siewert
acknowledged that it may not have been as clear as he suggested because of the
changeover to Skymaster taking over the piston engine operations of Avtex.
Mr Siewert then suggested he could not distinguish
between the two.
- Mr
Langmead submitted that Mr Myles conducted PA-31 endorsement training in his own
time, using aircraft which he hired from Avtex
or Wingaway, apparently relying
on the authority of his instructor rating. Mr Langmead submitted that
Mr Myles was entitled
to do this.
- With
respect to Mr Langmead, I cannot accept this submission as being correct.
However, Mr Langmead correctly submitted that the
delegation and approval
instrument, which was described by him as the CAR 217 delegation, did not
authorise Mr Myles to conduct endorsement
training for pilots outside Avtex.
Clause 1 of the Instrument deals with delegation. The only possible relevant
delegation is that
contained in cl 1(c) which refers to CAR 5.23(2). While that
delegation most certainly authorised Mr Myles to issue an aircraft
endorsement
to the holder of a flight crew licence, which was normally done by the
attachment of what is described as a sticky label to the pilot's log book
and providing the counterpart to CASA, the delegation only authorised the issue
of endorsements where the
applicants were employed by or were working under an
arrangement with Avtex and they required the endorsement for their employment
or
working arrangement.
- Furthermore,
the Instrument of Delegation and Approval is clearly intended to be read as a
complete document. The delegations in
clause 1 plainly relate to the approvals
in clause 2. For example, the approval to conduct flying training for the issue
or renewal
of a CIR is linked to the delegation to issue or renew that rating if
the pilot has passed the necessary flight tests and satisfies
any other
requirements for the issue of that rating. Likewise, the approval to give
conversion training on the Metro 3/23 type aircraft
is linked to the delegation
to issue an aircraft endorsement to the holder of a flight crew licence if the
holder satisfies the requirements
for the issue of the endorsement for that
aircraft. It should also be abundantly clear that all of the delegations and
approvals
in the Instrument are related to Mr Myles’ approval to act as
chief pilot of Avtex. The Instrument plainly did not give approval
to Mr Myles
to give conversion or endorsement training on the PA-31 aircraft and it must
follow that it did not delegate CASA’s
power to issue an aircraft
endorsement for that aircraft type.
- It
was common ground that when Mr Myles conducted the endorsement training on the
26 pilots in question, they were not employed by
or working under an arrangement
with Avtex. The endorsement or conversion training preceded their employment
arrangements with Avtex.
Therefore, as Mr Langmead submitted, the only possible
legal means by which Mr Myles conducted endorsement training was as a result
of
him holding a Grade 3 Instructor rating. However, there are significant
difficulties with this submission.
- A
Grade 3 Flying Instructor rating is the most restrictive instructor rating which
can issue. As is clear from a reading of CAO 40.1.7,
paragraph 9.1, a Grade 3
Flying Instructor may give flying training for the issue of an aircraft
endorsement for a multi engine aeroplane
provided he can satisfy the
requirements in paragraph 9.7. However, as is stated in paragraph 9.1(a), this
must be done under the
direct supervision of the chief flying instructor or a
Grade 1 Flight Instructor. The expression direct supervision is defined
in paragraph 9.1.1 which provides:
direct supervision means guidance and supervision provided by
an instructor who is on duty for that purpose and:
(a) is on the premises of the flying school; or
(b) is flying in a local flying training area or an associated circuit area
used by the flying school and can be contacted by
radio.
- It
should be apparent that CAO 40.1.7 only permits a Grade 3 Flying Instructor to
give endorsement training at a flying school under
the direct supervision of the
chief flying instructor or a Grade 1 Flight Instructor. Therefore, if Mr Myles
in fact hired aircraft
to conduct endorsement training, one might reasonably
expect Mr Myles to have hired the aircraft belonging to a flying training
school.
Undoubtedly, there are many of these situated at Bankstown Aerodrome.
Avtex does not conduct a flying training school. I have
no doubt that Mr
Siewert was aware, or should have been aware given his past experience as a
commercial pilot, of the limitations
attached to a Grade 3 Flying Instructor
rating. If it was the case that none of the flying schools at Bankstown
operated PA-31 aircraft,
then it seems logical that Mr Myles would have arranged
the hire of an Avtex aircraft by a flying training school for the purpose
of
allowing Mr Myles to conduct endorsement training. However, there was no
evidence that occurred. If, as Mr Siewert said in his
evidence-in-chief, Mr
Myles was conducting endorsement training on multi engine aircraft prior to
becoming the chief pilot of Avtex,
then no doubt Mr Myles had access to suitable
aircraft which were either owned or hired by the flying training school where
such
endorsement training took place.
- Perhaps
the more difficult question is whether, by failing to make adequate enquiries
about the endorsements of pilots on PA-31 aircraft
which were operated by Avtex,
Avtex breached a condition of its AOC. Every AOC issued by CASA has effect
subject to the conditions
set out in s 28BE of the CA Act
(s 28BA(1)(a)). Section 28BE(1) provides that the holder of an AOC must at
all times take
reasonable steps to ensure that every activity covered by the
AOC, and everything done in connection with such an activity, is done
with a
reasonable degree of care and diligence. The duty to take reasonable care and
to exercise a reasonable degree of diligence,
where a corporation is the holder
of the AOC, applies equally to each of its directors (s 28BE(2)).
- Mr
Langmead submitted that it was not clear whether Mr Myles purported to rely on
his instrument of delegation to issue endorsements
or whether he did so in his
private time outside of his employment with Avtex by exercising the privileges
of his Grade 3 Flight
Instructor rating. This was in fact put to Mr Chambers in
cross-examination and Mr Chambers responded that the Instrument of Delegation
No
252/07 was the only Instrument of Delegation under which Mr Myles could issue an
endorsement. He said there was no evidence to
the contrary. Therefore, even if
Mr Myles could have lawfully given pilots endorsement training using his
instructor rating, that
did not authorise him to issue endorsements. In my
opinion, that is plainly correct.
- The
best evidence of the basis upon which Mr Myles acted would have come from Mr
Myles. If, as Mr Siewert maintained, Mr Myles conducted
endorsement training
and issued endorsements as a consequence of holding a Grade 3 Flight Instructor
rating (assuming that was possible),
it would have been a simple matter for
Avtex to have called Mr Myles to give evidence about that. The fact that Mr
Myles was not
called does raise the inference that the evidence which he could
have given would not have supported what Mr Siewert claimed to be
the position
(see Jones v Dunkel [1959] HCA 8; (1959) 101 CLR 298). In fact there is
other evidence which points to the fact that in issuing endorsements to pilots
for the PA-31 aircraft, Mr Myles
purported to exercise the powers expressed in
the delegation instrument which refer to CAR 5.23(2). The endorsements were
those
which Mr Myles issued between 23 January 2007 and 7 May 2008. This
involved 26 pilots, not all of whom were subsequently employed
by Avtex or
entered into an employment arrangement with Avtex. There was no evidence that
any of those pilots, at the time of the
endorsement being issued, were either
employed with or had an employment arrangement with Avtex.
- Mr
Myles was appointed Avtex's chief pilot on 21 November 2005. He was approved as
a check pilot of Avtex on 26 July 2007 which was
the date on which the
Instrument of Delegation and Approval was issued. CASA checked Mr Myles'
log book entries from 23 January
2007. Therefore, there was a six month period
following that date during which Mr Myles could not have issued endorsements
because
he did not have a book of the so called sticky labels to enable
endorsements to be recorded. However, there is no reason why Mr Myles could not
have issued the endorsements after 26
July 2007 on the basis that he had
conducted the training at an earlier date. In any event, in the notice to Mr
Myles dated 19 January
2009 from CASA wherein it revoked Mr Myles' approval as a
check pilot and recommended to the Director of Aviation Safety that his
Instrument of Delegation No 252/07 be revoked, the grounds upon which that
action was taken were the pressurisation endorsements
on PA-31P aircraft and
endorsement training on PA-31 and C-340 aircraft. CASA referred to Mr Myles'
response about the asymmetric
training issue and nowhere in that response did Mr
Myles suggest that he conducted endorsement training or in fact issued
endorsements
under some other delegation. CASA did impose conditions on his
instructor rating but there is no suggestion that was at all related
to the
issue of endorsements, as opposed to conducting endorsement training.
- In
cross-examination Mr Chambers was unable to confirm that Mr Myles in fact issued
PA-31 endorsements by using the book of sticky labels provided to him
because of the Instrument of Delegation and Approval. Mr Langmead was critical
of Mr Chambers for not having investigated
that further, even though a break in
his cross-examination afforded him the opportunity to do so. Be that as it may,
on the evidence
before me, I find that Mr Myles improperly used his book of
sticky labels to issue PA-31 endorsements to pilots. While that clearly
suggests that CASA may not have been as vigilant as it should have been,
it does
not alter my opinion that Mr Siewert should also have been aware of Mr
Myles’ unlawful conduct. Although he testified
that he was aware of the
Instrument of Delegation and Approval, he apparently did nothing to ensure Mr
Myles’ conduct was lawful
despite him using Avtex resources to conduct
endorsement training. Furthermore, he must have been aware that the
endorsements were
given to pilots before they commenced working for Avtex.
- A
number of former pilots of Avtex gave evidence about endorsement training. Not
one of them suggested that their endorsement training
was conducted by Mr Myles
under the supervision of a flying training school or that Mr Myles issued the
PA-31 endorsements under
any delegation other than the one he held in respect of
Avtex. For example, Mr Michael Sill said he commenced working
for
Avtex in January 2008. He did his PA-31 endorsement in December 2007 with Mr
Myles. He said that the endorsement training was
provided in anticipation of
him becoming a casual pilot with Avtex. After he obtained the endorsement, he
began work with Avtex.
- Mr
Benedict O'Keefe worked as a casual pilot with Avtex between March 2008 and
December 2009. He did his endorsement on the PA-31
with Mr Myles in February
2008. He said that he had an interview for employment as a casual pilot prior
to Mr Myles conducting his
endorsement. About one week after the issue of his
endorsement on the PA-31, he began working casually for Avtex. He confirmed
that at the interview, he was told he would be engaged as a casual pilot after
the endorsement was issued.
- Mr
Scott Bradley worked as a casual pilot for Avtex and Skymaster between August
2007 and February 2009. Mr Bradley already had a
PA-31 endorsement, that having
been issued to him in June 2005 by another organisation. He had extensive
training in asymmetric
flight recalling that the flight itself was some 2.1
hours. He believed he probably did up to six practice engine failures.
- Mr
Terrence Latchman joined Avtex in July 2007. He did his PA-31 endorsement
training with Mr Myles who issued him with an endorsement.
Mr Latchman was
employed on a full time basis and he was based in Dubbo. He did his endorsement
training prior to becoming a full
time employee of Avtex. He recalled it was
about two weeks prior to him taking up his full time position at Dubbo. Mr
Latchman
recalled paying Mr Myles personally for the endorsement training. Mr
Latchman also said that his endorsement training was conducted
at Avtex, and not
at a flying school.
- Mr
Nicholas Bongiorno commenced employment with Avtex in about April 2008. He did
his PA-31 endorsement training with Mr Myles in
about March 2008, prior to
commencing employment with Avtex. At the time of doing his endorsement
training, Mr Myles did not offer
him work but indicated that there may be work
available with Avtex.
- I
find it difficult to understand how Mr Siewert, being fully aware of Mr Myles'
delegation and approval instrument, could come to
the conclusion that Avtex was
not in any way responsible for the endorsement training and issue of the
endorsements by Mr Myles while
he held the position of chief pilot and check
pilot. While it may have been possible for Mr Myles to conduct endorsement
training
on multi engine aircraft outside of Avtex, that could only be conducted
at a flying training school. The training Mr Myles conducted
was using aircraft
owned by Mr Siewert or one of his companies and it was conducted by operating
out of Avtex's premises. There
was clearly no supervision. Furthermore, those
pilots were then given an endorsement by Mr Myles. This could only be done by
Mr
Myles unlawfully using the book of sticky labels issued to him under
his instrument of delegation and only in relation to applicants who were
employed or working under an arrangement
with Avtex. The fact that Mr Siewert
did not, it appears from the evidence, enquire about the basis upon which the
endorsement training
was being conducted, speaks of a lack of due care and
diligence. The failure of Mr Myles to give evidence about endorsement training
and the issue of endorsements simply highlights my concerns.
- Despite
Mr Siewert’s denial that endorsement training conducted by Mr Myles had
anything to do with Avtex, Mr Donoghue had a
different view. When asked in his
evidence-in-chief whether Avtex did PA-31 endorsements, his answer was: It
did under Steve Miles [sic], but it subsequently hasn’t. Mr
Donoghue at that time was the general manager of Avtex and therefore I accept
that this statement is likely to be reliable.
- The
grave concerns that CASA raised about the PA-31 endorsements issued by Mr Myles
arose again following the special audit of Skymaster
in June 2010. What
concerned CASA was it appeared that not all of the pilots who were on the list
of 26 pilots provided to Avtex
in 2008 were notified about defective
endorsements; nor were some current pilots who were previously flying under the
Avtex AOC and
were now flying under the Skymaster AOC grounded until such time
as they had remedial training. This was despite the fact that Mr
Siewert had
given an undertaking to contact all pilots concerned. Furthermore, in his
letter of 8 July 2008 to Mr Campbell, Mr Siewert
said that Avtex was able to
identify pilots who were currently employed by the company. He said that those
pilots had already been
re-endorsed using an independent ATO. This person was
Mr Graeme Atchinson. In fact in his letter of 2 July 2008 to Mr Campbell
and Mr
Weeks, Mr Donoghue said that on the previous day, Mr Siewert contacted all
pilots to establish their level of training and
to make arrangements for
retraining and/or to stop flying. Mr Donoghue then listed six pilots who had
been stood down pending retraining.
On that list was a Mr Dirk Meinecke.
- Mr
William Cox, a FOI with CASA who was the audit team leader of the special audit
in June 2010, said in his statement made on 16
August 2010 that CASA determined
from the pilot logbooks of Mr Andrew Wilson (the pilot who died in the Canley
Vale Road accident),
Mr Meinecke, Mr Toby Messner and Mr Marcus Callegaro, that
they continued to fly in Skymaster and Avtex operations following the
2008 SA
and RCA regarding PA-31 endorsements without any remedial training. Putting
aside for the moment the other pilots, Mr Meinecke
was identified by Mr Donoghue
in his letter of 2 July 2008 as a pilot who had been stood down pending
retraining. He did not receive
this until July 2010. Ms Sue Davis, the ATO who
conducted the retraining, found that all the pilots who she retrained were
rusty and knowledge deficient as far as asymmetric situations were
concerned. She found the pilots were deficient when tested in an aircraft
synthetic flight trainer
and confronted with engine failures at low altitude
and/or maximum weight at takeoff. All pilots responded well to training and
were returned to line flying after that training.
- In
cross-examination Mr Donoghue said that he had undertaken part of the exercise
of contacting pilots. Mr Coakley had undertaken
another part and
Mr Siewert had also done part of it. However, this seems to contradict
what Mr Donoghue said in his affidavit
sworn on 14 September 2010, where he said
Mr Coakley was placed in charge of contacting all of the pilots’ on
the list
provided by CASA who were employed by Avtex. In fact, it was Mr
Donoghue who identified Mr Meinecke as having had no previous
asymmetric
training and yet he did not follow this up to ensure that Mr Meinecke did not
return to line flying prior to remedial
training. Mr Coakley was not called to
give evidence. Mr Donoghue identified Mr Callegaro as saying he could not
remember if he
had done any asymmetric training in the course of his endorsement
on a PA-31.
- In
his letter of 2 July 2008, Mr Donoghue also identified Mr Latchman, Mr Kevin
Brown, Mr Sill, Mr O’Keefe, Mr Meinecke and
Mr Bongiorno as pilots
who had been stood down pending retraining. In cross-examination, Mr Donoghue
admitted that Mr Latchman
had flown a line sortie prior to him conducting
retraining. Mr Latchman testified that on 1 July 2008, he flew as line pilot
between
Dubbo, Orange, Bankstown and Dubbo, a time of 2.6 hours. Then,
before doing remedial training with Mr Atchinson on 3 July 2008,
he flew from
Dubbo to Bathurst and on to Bankstown, a flight time of 1.4 hours.
Mr Latchman said he didn’t actually know
or he wasn’t told that
he had been stood down. He was simply told he’d better go and do the
training with Mr Atchinson.
If he didn’t do it, he was stood down. Mr
Donoghue described that as something which slipped through the net. Mr
Brown continued to fly the PA-31 for Avtex or Skymaster and he did so on a
number of occasions without receiving retraining.
Mr Latchman was recorded as
having told CASA he had only one simulated engine failure in cruise as part of
his endorsement training.
There was no evidence that Mr Brown did any
asymmetric training when endorsed on the PA-31 and neither Mr Sill nor Mr
O’Keefe
appeared to have done any asymmetric training. Mr Wilson on
the other hand, reported that he had quite a good endorsement.
- Mr
Hanley, who became chief pilot of Skymaster on 6 August 2008, did not review the
endorsement records of each of the Skymaster pilots
who had received remedial
asymmetric training. He said he first became aware of the issue in
June 2010. In my opinion, this
is remarkable. Having taken up the chief
pilot position with Skymaster following problems identified by CASA about four
weeks previously,
it is almost inconceivable that Mr Hanley was not informed of
the faulty endorsement issues. After all, he became responsible for
the safe
operation of aircraft operated under the Skymaster AOC, using pilots who had
only some four weeks previously been identified
as having defective endorsements
on PA-31 aircraft, which were operated by Skymaster. While I do not for one
moment suggest that
Mr Hanley was being untruthful, it does speak of serious
communication problems within the group of companies.
- Perhaps
the most telling part of the defective endorsement training issue is the opinion
expressed by Mr Siewert regarding the RCA
issued about that subject. He said
that in his opinion, the RCA should have been issued to Mr Myles rather than to
Avtex. This
notion of deflecting responsibility was a common theme in
Mr Siewert’s evidence. It does not sit comfortably with his
responsibilities as CEO of a corporate entity which is an AOC holder.
- Another
example is Mr Siewert’s knowledge that Mr Myles did conduct endorsement
training on weekends with his permission. These
operations were in fact
conducted from Avtex’s premises as Mr Donoghue said in his evidence. It
is difficult to understand
why Mr Siewert, as CEO of that entity, did not
carefully examine the limits of Mr Myles’ delegation and approval and the
suggestion
that the endorsements were being conducted under Mr Myles’
Grade 3 Flight Instructor rating. Either Mr Siewert closed his
eyes to the fact
that this endorsement training was being performed at Avtex or he was
indifferent to the fact that it was taking
place unlawfully. In my opinion, it
is not appropriate for Mr Siewert to deflect responsibility for this training
onto any other
person, including Mr Myles. He facilitated Mr Myles’
conduct.
- A
further example of this behaviour occurred when Mr Siewert was asked whether he
identified any of the pilots’ names on the
list provided by CASA who had
received defective PA-31 aircraft endorsements. Although Mr Siewert said he
recognised some names,
he agreed with the suggestion from Mr Langmead that there
were no Avtex pilots on that list. However, Mr Siewert subsequently retracted
that statement, explaining that there was some confusion because of the
changeover between Skymaster and Avtex. Why there should
be a distinction drawn
between pilots who were endorsed by Mr Myles and then transferred, no doubt on
Mr Siewert’s instructions,
to fly under the Skymaster AOC following the
audit of Avtex in 2008, and Avtex pilots is difficult to fathom. After all, if
pilots
had deficient endorsements on PA-31 aircraft, as the CEO of Skymaster, it
clearly remained Mr Siewert’s responsibility. This
event also
demonstrates the artificiality of distinguishing between Skymaster and Avtex
operations for the purposes of this application.
- Mr
Siewert performed a somewhat complex analysis and produced a colour coded chart
regarding whether pilots needed retraining following
Mr Myles’ endorsement
of those pilots. Although in his letter of 8 July 2008 Mr Siewert said Avtex
did not accept legal responsibility
for the endorsement of pilots employed by
that company, he said to protect the company’s reputation, Avtex would
make available
ex gratia retraining to be conducted by a third party
provider. He said that the purpose of this retraining was to ensure that Avtex
could
in no way be associated with the compromise to aviation safety. With
respect, it makes little sense to me to identify the deficiencies
in PA-31
endorsement training for all pilots and to go to some effort to identify those
pilots who might need further retraining as well as those who did
need retaining, and then not follow up whether that retraining had in fact
been performed. Furthermore, Mr Siewert’s suggestion
to CASA that Avtex
retain the services of Mr Myles as chief pilot after having had him counselled
by Mr Donoghue is not indicative
to me of a person seriously concerned with the
safety aspects of having properly qualified pilots operating his aircraft.
- Some
criticism was levelled at the fact that CASA provided Avtex with a list of
pilots who had been endorsed on the PA-31 by Mr Myles,
where the comments which
CASA had put against the names on that list had been removed. In my opinion,
that makes no difference at
all to the response one would reasonably expect from
the CEO of an AOC holder following the revelation of defective endorsements.
Although Mr Siewert said he handed over the task to Mr Coakley, or alternatively
to operations, quite plainly that was the extent
of Mr Siewert’s
involvement. There appeared to have been no checking to ensure that all pilots
continuing to operate the PA-31
aircraft for Avtex or Skymaster had complete and
proper endorsements on that aircraft. In my opinion, a logical and safe
response
by Mr Siewert would have been to immediately ground all pilots
operating that particular aircraft type until they had undergone a
check ride
with an ATO and, if necessary, remedial training followed by a further check
ride. As for those pilots no longer flying
for Avtex or Skymaster but who
received their PA-31 endorsements from Mr Myles, I would have expected that Mr
Siewert or somebody
delegated specifically to the task would have liaised with
CASA and arrived at a consensus about whether any other pilot should be
offered
remedial training. Those pilots having been identified, the remedial training
could have been put into place immediately.
Avtex’s failure to deal in a
systematic and safe way with the deficiencies identified by CASA is seriously
disturbing. While
many of the responses to CASA’s requests about
endorsement training certainly seem appropriate on paper, when one
examines the underlying actions taken, the response was anything but adequate.
This appears to be a case of say one thing and do another.
AVTEX TRAINING AND CHECKING ORGANISATION – CAR 217
- Problems
with Avtex’s CAR 217 organisation first surfaced following the special
audit in June 2008. In addition to the PA-31
endorsement problems, a number of
issues were identified with the conversion training Mr Myles conducted on Metro
III pilots. They
involved the failure by Mr Myles to conduct formal ground
school training for those pilots undergoing a Metro III conversion and
Mr
Myles’ failure to correct ground school exams.
- The
audit also identified the following deficiencies:
- (a) on numerous
occasions in 2007, Avtex carried in excess of 15 passengers in its Metro and
Merlin aircraft without a qualified second
pilot or flight attendant on board
because wet drills had not been completed for a number of flight
crew;
- (b) the
training records of one pilot revealed that the supervising pilot on an ICUS
flight in a Metro III was not the company designated
check pilot;
- (c) the
recording of training flight time while the aircraft was on a revenue flight;
- (d) a pilot
conducting revenue flights without having completed the required line
check;
- (e) pilots
conducting supervisory Captain and Training Captain duties while not approved
under Part C of the Operations Manual or
by CAO 82.13.3;
- (f) the head of
training and checking being displaced by Mr Myles although ostensibly retaining
his position;
- (g) the need to
review a number of provisions in Avtex's operations manuals;
- (h) a pilot
flying as PIC of a Metro III aircraft in single pilot operations without having
the required 50 hours of time ICUS; and
- (i) a number of
incidents where maximum takeoff weight was exceeded.
- The
outcome of the audit was that Avtex, rather than have its AOC cancelled, agreed
to add eight conditions to its AOC to enable it
to continue to operate. While
CASA's principal concerns were directed at the way in which Mr Myles conducted
himself both as chief
pilot and as a check pilot for Avtex, and it demanded his
immediate removal, the remainder of the conditions reflect more broadly
CASA's
concerns with Avtex's operations. According to Mr Campbell in the witness
statement he made on 22 September 2010, following
discussions between himself,
Mr Weeks, CASA's Legal Services Group and the then General Manager of
General Aviation Operations,
Mr Greg Vaughan, it was agreed that Avtex posed
serious and imminent threat to safety should it continue to operate. CASA
therefore
decided that in an attempt to lift the operation to a safe standard,
if Mr Siewert was willing to maintain appropriate control over
the safety and
compliance of the operations, and he agreed to conditions to be added to the
AOC, Avtex would be permitted to continue
its operations. The eight conditions
were then placed on Avtex's AOC with the agreement of Mr Siewert.
- In
August 2008 CASA indicated to Avtex that it could not continue its operations
under its AOC unless it appointed a new chief pilot
in place of Mr Myles. CASA
had also relieved him of the HOTC position. Mr Donoghue was appointed chief
pilot of Avtex and Mr Couch
HOTC, also described as Manager of Training
Operations. On its February 2010 audit CASA discovered that Mr Couch's last
proficiency
check was conducted on 24 July 2008 by Mr Myles. CAR 217(2)
provides:
. . .
(2) The operator must ensure that the training and checking organisation
includes provision for the making in each calendar year,
but not at intervals of
less than four months, of two checks of a nature sufficient to test the
competency of each member of the
operator’s operating
crews.
. . .
- In
addition to issuing an RCA in respect of Mr Couch's failure to comply with CAR
217(2), it issued a SA indicating that this raised
a serious safety concern and
required immediate action by Avtex. According to CASA, Mr Couch had not
completed a proficiency check
between 24 July 2008 and the date of the audit,
10-16 February 2010. Therefore, any duties in relation to training and checking
undertaken by Mr Couch after 24 March 2009 were invalid. Avtex ceased flying
operations on 11 February 2010 and, according to the
RCA, it acknowledged the
invalidity of proficiency checks undertaken subsequent to 24 March 2009. It
provided a list of all flight
crew affected to CASA. Avtex undertook to
revalidate Mr Couch's HOTC approval immediately and that was scheduled to take
place under
the supervision of FOI Mr Worthington on 15 February 2010. However,
in the course of this hearing, Avtex disputed CASA's contention
that Mr Couch
had failed to maintain his proficiency after July 2008. In fact,
Mr Langmead submitted that the problem was not
one of lack of proficiency,
but of a legalistic approach to the meaning of the legislation and the
Operations Manual provisions upon
which reasonable people could differ.
- In
fact Mr Langmead submitted that because Mr Couch had undergone a CIR renewal
with CASA FOI Mr Eric DeMarco on 24 March 2009, that
constituted an adequate
proficiency check in accordance with the provisions of the Avtex TCM. In fact
the TCM which was approved
by CASA at that time was described as the 2004 TCM.
An extract of the relevant section in that manual discloses (at para 9.1) that
a
pilot's proficiency must be checked at least twice in each calendar year in
accordance with CAR 217. The paragraph goes on to
state:
These checks may not be closer than four months together, or greater than
eight months apart. Both checks will be BASE CHECKS, with
one check including
an INSTRUMENT RATING test if appropriate. Additional checks may be rostered at
the chief pilots (sic) discretion.
CAR 217(3) provides that the training and checking organisation and the tests
and checks provided for therein shall be subject to
the approval of CASA. In
other words, no amendments can be made to the TCM without CASA's approval.
- In
his affidavit of 14 September 2010, Mr Donoghue testified that as he understood
CASA's complaint, it was that Avtex had adopted
the new Part C of the TCM for
which it did not have approval. In his opinion, Mr Couch was proficient if the
new manual had been
approved and was in force.
- In
his affidavit of 26 August 2010 Mr Donoghue pointed out that Part C of the
Company Operations Manual, which is also referred to
as the TCM, had to be
completely rewritten following CASA's audit in 2008. In a letter dated 20
October 2008, Mr Siewert wrote to
CASA indicating that the Company Operations
Manual had been completely revised and had been delivered to CASA on 17
September 2008.
Mr Donoghue said CASA responded to that by issuing a new AOC to
Avtex dated 16 December 2008. According to Mr Donoghue, it follows
that CASA,
by issuing a new AOC, must have been satisfied that Avtex met the regulatory
requirements including those relating to
training and checking.
- With
respect to Mr Donoghue, the fallacy in his reasoning is immediately apparent
upon examination of the original eight conditions
imposed by CASA on Avtex's
AOC. Condition number 8 provides:
Reviews and where required, amend the Company Operations Manual with such
amendments submitted to CASA for acceptance by 30 September
2008.
- Quite
plainly, Avtex had complied with condition number 8 as it had submitted to CASA
for acceptance the amendments to its Company
Operations Manual. It does not
mean that submission for approval, followed by the issue of an AOC deleting a
condition which simply
required the amendments to be submitted for approval or
acceptance, can be treated as acceptance of the amendment to the manual.
Submitting the amendments to CASA by 30 September 2008 merely evidenced
compliance with condition number 8 and, if the other conditions
had been met,
allowed CASA to issue a new AOC. It said nothing about acceptance of the
proposed amendments.
- Mr
Donoghue then said he had a conversation with Mr DeMarco where Mr DeMarco is
said to have told him that CASA had stuffed up because it had not
immediately approved the revisions to the manual. That would be fixed up
immediately. Mr Donoghue said that
throughout 2009, there were a number of
communications received by Avtex from CASA consistent with the new manual being
approved.
He then referred to CASA's recommendations in relation to fine
tuning and improving the new manual.
- How
it can be said that the amended manual was approved when discussions continued
about further amendments is not clear. In fact,
as Mr Donoghue said in his
statement, CASA issued an audit observation dated 13 July 2009 requiring further
amendments to the new
manual. Following the audit, a revised copy of the
checking and training part of the manual was sent to CASA. It is difficult to
understand how Mr Donoghue arrived at his conclusions about approval after that
audit. Mr Donoghue then testified that CASA issued
Avtex with a new AOC in
October 2009 and by that issue, he understood that Avtex met the regulatory
requirements including those
relating to training and checking. Again, such a
presumption is not warranted because the amended manual was the subject of
continuous
further amendments in the course of 2009. The evidence does not
disclose express approval granted by CASA prior to October 2009.
- When
Mr Donoghue was asked in cross-examination why it was that he considered Mr
Couch was compliant with CAR 217 as a consequence
of the amendment to the TCM,
he said that a CIR renewal formed part of the proficiency check. In fact, cl
C3.2.1 of the manual said
to be valid on 1 January 2009 states that a typical
training and checking organisation program for a pilot would approximate the
following:
- January: Base
check and night proficiency. (CAO 40.1.5).
- June: CIR
renewal and CAO 20.11 testing. (CAO 40.2.2).
There is a note to
this item indicating that the month is for example only.
Sub-clause B refers to CAR 217 requiring two checks per annum to be conducted to
test the competency of each crew member. That
of course is, strictly speaking,
incorrect. CAR 217 refers specifically to each calendar year. However,
as Mr Langmead submitted, CASA has issued a Ruling (4/2004) in which it sated:
- It
is CASA’s view that CAR 217(2) indicates a contrary intention for the
purposes of the definition of “calendar year”
in the Acts
Interpretation Act and that “year” in CAR 217(2) is to be
interpreted as a rolling year. For example, if a pilot joins on 1 September and
has a check on 1 October in the first year he would be allowed to have a second
check on 1 February in the 2nd year followed by a
3rd check on 1 June and so
on.
Although, as CASA states in its Aviation Rulings, this is an
advisory document only, CASA has agreed to proceed on the basis that
a person
who relies on a ruling is complying with the law.
- Appendix
II of CAO 40.1.5 sets out the requirements for a flight proficiency check. It
involves general flying, instrument flight
(the manoeuvres and procedures
specified in CAO 40.2.1), emergency manoeuvres (multi engine aircraft), bad
weather circuit, night
flight (an annual requirement) and emergency procedures.
As CASA submitted, a CIR renewal may form part of a proficiency check but
it is
by no means adequate, by itself, to satisfy the proficiency requirements set out
in section 40.1.5.
- When
it was put to Mr Donoghue in cross-examination that the requirement was to have
two checks in the same calendar year, Mr Donoghue
disagreed and said that it had
to be in a rolling 12 month period as per the ruling. For that reason, he was
of the view that Mr
Couch had met the proficiency checks requirement by virtue
of having had a check conducted by Mr Myles on 24 July 2008 followed by
a CIR
check conducted by FOI DeMarco on 23 March 2009. In other words, within
the 12 month period commencing 24 July 2008,
Mr Couch had completed a
proficiency check and a CIR check. Mr Donoghue then explained that Mr Couch had
undertaken a base check
and night proficiency check in July 2009, therefore he
fulfilled the requirements for proficiency checking in accordance with the
1
January 2009 TCM.
- With
respect, I cannot accept Mr Donoghue's interpretation of the legislation or the
way in which this aspect of the case was put
by Avtex. The first problem is
that proficiency checks are required to be conducted by TCO pilots, not CASA
FOIs. Clause C1.10.0,
which deals with pilot proficiency,
states:
Proficiency and currency checks will be conducted by a suitably qualified TCO
pilot in conjunction with a scheduled en route flight.
There was no evidence that this requirement was
met. Mr DeMarco was not a TCO. A CIR check by itself does not satisfy the
requirements
of a proficiency check. However, Avtex pointed to the fact that Mr
Couch completed a full proficiency check on 21 July 2009 conducted
by Mr
Telling, who was a TCO. The training records for this proficiency check were in
evidence. Although perhaps a minor point,
the flight proficiency form used to
assess Mr Couch was from the 2009 manual which had not been approved at that
time. More significantly,
as CASA submitted, there was no evidence that Mr
Telling, who conducted Mr Couch’s 21 July 2009 check, was himself
proficient at that time. He had a check on 27 February 2008 and the earliest
recorded subsequent check
was 21 July 2009 in conjunction with Mr Couch’s
check on that date. Even if I am wrong about that, the CASA approved TCM at
that time stated that the two annual checks must not be greater than eight
months apart. To comply, Mr Couch had to have completed
his second base check
no later than 24 March 2009. This did not happen. Accordingly, I find that any
training and checking undertaken
by Mr Couch after 24 March 2009 was
invalid.
- Perhaps
of even greater concern from a safety perspective was the fact that Mr Couch was
required by CASA on 15 February 2010 to have
his proficiency check conducted by
Mr Telling, a person authorised by CASA to conduct training and checking for
Avtex's TCO.
- On
15 February 2010 Mr Couch arrived for his proficiency check with
Mr Telling. He was one and a half hours late and, according
to Mr
Worthington and Mr Du Bois, his breath smelled of alcohol. Mr Telling, who was
to conduct the proficiency check, aborted the
flying part of the check because
Mr Couch failed the briefing phase. He described Mr Couch as well below the
standard expected for
HOTC. Following that failure, CASA was not asked to
observe any subsequent proficiency checks of Mr Couch.
- On
4 March 2010 Mr Couch submitted to a proposal by CASA that he undergo
proficiency checking in the Ansett Simulator in Melbourne.
On 23 April 2010
Mr Couch undertook a proficiency check in the Ansett Simulator conducted by
Mr Greg Steele. He failed
that check. As a result of that failure, CASA
suspended his CIR (multi engine) and his Metro III endorsement. On 2 July
2010
Avtex proposed Mr Couch repeat the examination to regain his CIR and his
Metro III endorsement. This was to be observed by a CASA
FOI. However, on 14
July 2010, Avtex cancelled that check flight. On 20 July 2010 Avtex submitted a
request to CASA to conduct
an assessment of Mr Bruce Moncrieff in the simulator,
so that he could assume Mr Couch’s position as HOTC. That assessment
has not been completed by CASA.
- There
were two further incidents involving Mr Couch which caused CASA concern. Both
of these incidents involved the recording of
night flying time to satisfy
proficiency requirements and also endorsement training.
- On
10 August 2009 Mr Couch purported to conduct a proficiency check on
Mr Clinton Barker in a Merlin aircraft. This training was conducted
at Darwin Airport. Although the check report completed by Mr Couch indicated
that night flying
had been undertaken, enquiries lodged with Air Traffic Control
at Darwin revealed that the flight had taken place in daylight hours.
In
addition, the forms submitted by Mr Couch indicated that an NDB and an ILS
approach had been conducted. Air Traffic Control
confirmed those approaches
were not flown on that occasion. There was no evidence to contradict the
evidence provided by the Air
Traffic Controller at Darwin.
- On
23 December 2009 Mr Couch apparently conducted conversion training on two pilots
in the Metro III Aircraft. Both pilots were recorded
as having flown night
circuits as is required under CAO 40.1.0. Investigations revealed that the
first training flight was concluded
approximately two and a half hours before
last light and the second flight concluded approximately 15 minutes before last
light.
Therefore, neither pilot completed night circuits which are a mandatory
part of the syllabus of training for the issue of the endorsement.
The Air
Traffic Controller on duty at the time was Mr Michel Tessier. He made a
Statutory Declaration to the effect I have referred
to above.
- In
another matter involving Mr Couch, he conducted a check and training flight on
10 August 2009 with Mr Barker. That flight was
in a Merlin III aircraft and a
report prepared by the investigating officer of CASA, Mr Steve Cremerius,
indicated the flight was
from Darwin to Garden Point and return, an airborne
time of 1.1 hours. Mr Couch recorded a flying time of 1.8 hours and Mr Barker
2
hours ICUS. Mr Barker had no previous flying experience in a Merlin III
aircraft but he held a current Metro III aircraft endorsement.
CAO 40.1.0
paragraph 3.3 provides that a command endorsement for a type of aeroplane
specified in Column 2 of an Item in Appendix
VI authorises a person to fly an
aeroplane of a type or class specified in Column 3 of that Item as pilot in
command. Item 4 in
Appendix VI, Column 2, includes a Metro III aircraft and
Column 3 refers to a Merlin III aircraft. Therefore, as is stated in paragraph
3.3 of CAO 40.1.0, a person with a command rating on a Metro III aircraft may
fly a Merlin III aircraft as pilot in command.
- On
the day following Mr Barker's endorsement flight, he conducted an international
passenger carrying flight under IFR in a Merlin
III aircraft although he had not
accrued 10 hours experience as a pilot in command in that aircraft type prior to
undertaking the
flight. Nor had he received an emergency procedures proficiency
check on that type of aircraft. Therefore, according to CASA, Mr
Barker could
not have lawfully undertaken that international flight.
- Mr
Donoghue responded to CASA and he explained that if a pilot was endorsed on a
Metro III aircraft, he was entitled to fly the Merlin
III aircraft. Mr Donoghue
also referred to CAO 82.1 which is made under s 28BA(1)(b) and
s 98(4A) of the CA Act. Under
that section of the CA Act, any conditions
specified in the CAO become a condition of the AOC. Mr Donoghue referred
specifically
to paragraph 6 dealing with obligations in relation to operating
different aircraft models. Paragraph 6.2 of CAO 82.1
provides:
The operator must ensure that:
(a) the operations manual contains current and appropriate operating
information, procedures and instructions (the specific instructions) for
each aircraft type and model operated; and
(b) before a pilot operates an aircraft, the chief pilot is satisfied that
the pilot:
(i) is competent to operate the aircraft in accordance with the specific
instructions for the aircraft type and model; and
(ii) understands the differences in each model of the aircraft type operated
by the operator;
. . .
- While
what Mr Donoghue said is undoubtedly correct, he appears to have overlooked the
requirements of paragraph 4 in CAO 82.1 dealing
with obligations in relation to
flight crew requirements in charter operations. Insofar as it is relevant,
paragraph 4 provides:
4.1 Each operator who holds a certificate authorising charter operations must
ensure that a person does not act as pilot in command
of multi-engine aeroplanes
not exceeding 5 700 kg MTOW [maximum take off weight] that are engaged in
charter operations unless the pilot satisfies the following
requirements:
(a) in the case of V.R.F. operations . . . ;
(b) in the case of I.F.R. operations, the pilot must have at least 10 hours
experience as pilot in command of the aircraft type which
may include flight
time accrued as pilot acting in command under
supervision.
- CASA
also pointed to the requirements of CAO 20.11 which is made under the CARs.
That CAO deals with emergency and lifesaving equipment
and passenger control in
emergencies. Paragraph 12 deals with crew member proficiency in the execution
of emergency procedures.
Insofar as it is relevant to this matter, it
provides:
12.1 A crew member shall not be assigned or accept assignment to emergency
duties in an aircraft engaged in a charter or regular public
transport operation
unless he has undertaken and passed the proficiency test specified in Appendix
IV of this section on that type
of aircraft.
- I
find that CASA's contentions regarding this issue are correct. The requirements
set out in CAOs 82.1 and 20.11 quite clearly refer
to types of aircraft. The
Merlin III is plainly a different type of aircraft to a Metro III. Therefore,
Mr Barker could not fly
under the IFR in command of a Merlin III in charter
operations unless he had 10 hours experience as pilot in command or ICUS on that
type of aircraft. Furthermore, he could not be assigned to or accept an
assignment to operate a Merlin III aircraft without having
undertaken and passed
the proficiency tests set out in CAO 20.11. There was no evidence that he met
those requirements and therefore,
as CASA submitted, Mr Donoghue failed to
understand the requirements for these operations under the AOC which, I agree,
are fundamental
regulatory requirements. It resulted in the pilot conducting an
international passenger carrying flight after only two hours experience
on the
aircraft type.
- CASA
also alleged that proficiency checking and endorsement training took place under
the supervision of Mr Couch while passengers
were on board the aircraft.
According to CASA, this breached CAR 249 which, relevantly, provides:
- Prohibition
of carriage of passengers on certain flights
(1) The pilot in command of an aircraft that carries a passenger must not
engage in any of the following types of flying:
(a) ...;
(b) practice of emergency procedures in the aircraft;
. . .
- According
to Avtex, passengers were not carried on board training flights but because the
flight log did not provide space for the
entry of more than two crew on any one
flight, operating crew were recorded as passengers. In his evidence-in-chief
Mr Donoghue
said that regarding the flight in question, only operating crew
were on board and they were pilots who were going to undertake retraining.
They
were ferried across to Wagga where one of the pilots got out and then the
training continued. Following completion of that
training, the aircraft landed
and the pilots exchanged places. He said there were no passengers on board at
any stage. Mr Donoghue
suggested that the form or flight log used to record
persons on board was inadequate and that it created the impression that
passengers
were on board during the training flight. In the course of
questioning about whether in fact there were other persons on board,
Mr Langmead
submitted that this was not a debate about definitions but rather whether other
persons were in fact being carried on
that flight. Of course without other
evidence, the explanation given by Mr Donoghue would certainly appear reasonable
and acceptable.
However, while giving evidence about Mr Myles' proficiency
check on 31 august 2009, in response to a question about how he had knowledge
of
that matter, he said:
We conducted the check, and the check – my part of the check went from
Bankstown straight to Richmond ILS. Failure on approach,
single engine
overshoot, NDB engine failure and a circuit and a rejected takeoff and then we
changed places. We conducted emergency
procedures at
Cowra.
- Following
that response by Mr Donoghue, he was asked whether he was in the aircraft when
Mr Myles' training was done. He answered
coming back, yes. The word
passenger is defined in CAR 2 in the following
way:
operating crew means any person who:
(a) is on board an aircraft with the consent of the operator of the aircraft;
and
(b) has duties in relation to the flying or safety of the aircraft.
Note This definition includes persons:
(a) who are conducting flight tests; or
(b) who are conducting surveillance to ensure that the flight is conducted in
accordance with these regulations; or
(c) who are in the aircraft for the purpose of:
(i) receiving flying training; or
(ii) practising for the issue of a flight crew
licence.
- In
other words, even if another pilot was onboard but not involved in operating the
aircraft, for the purposes of CAR 249(1), that
person could not be carried where
practice emergency procedures were conducted in the aircraft.
- Mr
Langmead submitted that the expression operating crew includes pilots not
occupying an operating seat in the aircraft, but who are nevertheless on board
for the purpose of taking a turn
at the flight controls at some stage during the
flight. He arrived at this interpretation of the expression operating
crew by referring to the endnotes which follow the statutory definition.
With respect, I cannot agree.
- Section
13 of the Acts Interpretation Act 1901 provides that endnotes to an Act
do not form part of the Act. They are not subject to amendment by the
parliament and they may be
altered by the drafter or a person who is
consolidating the Act (see DC Pearce and RS Geddes, Statutory Interpretation
in Australia, 6th Ed., 2006, at p161).
While an endnote may provide some guidance to the scope of the substantive
provisions, it has been described as a minor guide and a most unsure
guide. In my opinion, if the note is to be useful at all, it must be read
in context with the substantive provisions. CAR 2(b) refers
to duties in
relation to flying or the safety of the aircraft. Persons receiving flying
training or practising for the issue of
a flight crew licence, although
occupying an operating seat in the aircraft, might nevertheless be understood
not to fall within
(b) of the definition. Strictly speaking, such persons may
not have duties in relation to flying or the safety of the aircraft as
they may
not be qualified to operate the aircraft. In those circumstances, the duties
are those of the instructor pilot or testing
pilot. The purpose of the note
seems to be to make it clear that the definition contemplates trainee pilots to
fall within it.
It cannot apply to qualified pilots who are merely occupying
passenger seats, waiting for a turn at the controls.
- Quite
plainly, as CASA submitted, Avtex continued with the practice of allowing a
passenger to be carried onboard aircraft during
operations involving practice
emergency procedures. I find that this was contrary to CAR 249(1). The
practice continued despite
the fact that CASA issued a RCA in respect of this
practice in the 2008 audit.
OVERWEIGHT TAKEOFFS AND LANDINGS
- Following
the June 2008 audit, CASA issued a number of RCAs dealing with overweight
takeoffs and overweight landings. According to
Avtex, CASA issued seven RCAs in
the course of conducting the audit in June 2008 and these were repeated in the
February 2010 audit,
although six of the seven allegations were dropped, without
mention of that fact. A new allegation had been added. According to
Avtex,
only one of the flights mentioned was in fact overweight, by 24 kilograms, and
Avtex admitted that error. In cross-examination
Mr Chambers agreed that the
show cause notice of 28 May 2010 contained an allegation about an overweight
flight which took place
on 9 September 2007 but which was not the subject of a
RCA as stated in the notice. He also said that there were more examples of
overweight takeoffs identified on audit but on closer examination or examination
of the responses from the operator, which were accepted
by CASA, the takeoffs
were not regarded as being overweight. That is why they did not appear in the
show cause notice.
- As
a result of the February 2010 audit, RCA 322179 issued regarding maximum weight
takeoffs. In fact, this RCA dealt with maximum
RTOW. CAR 235(2) provides that
for the purpose of ensuring the safety of air navigation, CASA may give
directions about the maximum
weight at which an aircraft can operate, being a
weight less than the maximum takeoff weight of the aircraft. It may also give
directions
about determining the maximum landing weight of the aircraft. For
the purposes of determining maximum takeoff weight, CASA has set
out a number of
requirements in CAO 20.7.1B. The calculation of these weights is relatively
complex and it requires aircraft to
achieve particular climb gradients at
particular points after takeoff, including single engine climbs for multi engine
aircraft.
This is to ensure obstacle clearance on departures from particular
aerodromes under IMC. CASA has recognised that on many occasions
it is
impractical for operating crews to make the calculations required by CAO 20.7.1B
using flight manual performance data against
runway distance and obstacle or
climb gradient data. This has resulted in the development of what are described
as RTOW charts.
These charts are prepared from surveys of specific runways.
Quite obviously, those charts need to be regularly updated because
of changes to
obstacles on approach and departure tracks.
- When
asked about Avtex pilot’s access to RTOW charts, Mr Donoghue said they
were available on the internet. He said there was
a library of Aleda data which
was kept on the internet. He also referred to APG data and NOTAMs available
through APG. However,
as was pointed out to Mr Donoghue, the Aleda charts were
maintained by Mr Jim Barker, who ran the Aleda organisation. The problem
is
that Mr Barker died in 2008 and the data had not been updated since his death.
Despite that, Avtex continued to use the data,
at least for departures from
Bankstown. Apparently the Aleda data allows for a curved departure while the
APG data provides for
a straight departure.
- Mr Donoghue
confirmed that in December 2009 and January 2010, which is the period referred
to in RCA 322179, Avtex was using
the Aleda systems charts. When it was put to
Mr Donoghue that the data was out of date, he disagreed and said there was
no
substantial change to the data. He said that can be checked with the ERSA
issued by CASA. As for NOTAMs, which generally provide
information regarding
temporary obstructions, Mr Donoghue said they can be checked through APG.
However, Mr Worthington said in
his witness statement made on 22 September 2010
that the Aleda charts did not contain up to date information from the Bankstown
Aerodrome
Survey of 18 May 2009. Mr Campbell claimed that continuing to
use Aleda charts which had not been updated constituted a safety
hazard. He
also said that the use of NOTAMs and ERSA cannot be used as a substitute for
updating changes to a survey chart because
without knowing the criteria under
which the chart was created, that was not possible.
- Mr
Chambers was cross-examined about the fact that, in the show cause notice issued
to Avtex on 28 May 2010, reference to the flight
which took place on
11 December 2009 and which was the subject of the RCA indicated that the
temperature at 1600 hours on that
day was 28.6 degrees Celsius. It was pointed
out to Mr Chambers that the original RCA indicated the temperature on that day
was
25 degrees. Mr Chambers explained that the takeoff time was in fact 1558
hours, almost 4pm. The Bureau of Meteorology weather for
the purposes of the
issue of the RCA was taken at 1500 hours and that indicated a temperature of 25
degrees Celsius. However, an
hour later, it had risen to 28.6 degrees Celsius.
Mr Chambers noted that the pilot would have had access to the precise
temperature
at the time of takeoff. He had available to him the ATIS indicating
the precise temperature. Irrespective of whether the correct
temperature was
described on that day for the purposes of the show cause notice, quite plainly,
Mr Couch, who was the pilot in command,
conducted an overweight takeoff. He was
either overweight by either 203 kilograms or 261 kilograms.
- While
some of the overweight figures set out in the RCA may be seen as relatively
small, and there was some dispute about the headwind
component used for the
calculations, the problem that the RCAs highlight is the fact that outdated and
inappropriate charts were
being used for the calculation of RTOW. While I
accept that this was a contentious issue, and it might have been appropriate for
CASA to indicate in its show cause notice that the data upon which an RCA was
issued had in fact been amended to reflect actual meteorological
conditions at
the time of an aircraft's departure, it does not alter the fact that Avtex
continued to operate aircraft in excess
of their RTOWs after that matter had
been brought to its attention in 2008. It seems to me that if the company had
been intent on
making its operations as safe as possible, such errors would not
have been repeated.
SAFETY MANAGEMENT SYSTEM (SMS)
- Following
CASA’s audit in June 2008, one of the conditions imposed on Avtex's AOC to
ensure it was able to continue its operations
safely was that it was required to
put in place a comprehensive, company wide, SMS which was fully supported by the
CEO. This condition
remained on Avtex's AOC until CASA’s notice of 23
July 2010 suspending its AOC. CASA’s audit in February 2010 disclosed
that Avtex did not have in place a comprehensive company wide SMS.
- ACS
conducted an audit of Avtex’s operations between 29 August and 1 September
2008. In its report following that audit, ACS
stated that the SMS was not yet
fully established although Avtex had laid the ground work at a level comparable
with other similar
sized organisations. It made the following findings and
recommendations:
- (a) currently
the SMS is targeted at company pilots and the remainder of the organisation was
yet to be fully involved;
- (b) a formal
safety officer needed to be appointed and although such a position was
documented in the company SMS manual, it had not
yet been filled;
- (c) the
company's risk and hazard assessment procedures were reactive in that they
responded to incident reports as submitted, whereas
there should be a documented
system identifying items such as operations, processes, facilities, equipment
and the like requiring
risk analysis before an incident occurred;
- (d) there
needed to be a procedure for the review of new and aviation safety related
facilities and equipment for hazard/risks before
those are commissioned and a
review of current facilities and equipment;
- (e) no
personnel within the organisation had received formal SMS training even though
such training was identified in the SMS manual
and this should be addressed with
some urgency;
- (f) the safety
operations and SMS manuals needed to be merged to provide a complete manual;
and
- (g) the
emergency response procedures should be capable of responding to accidents
throughout the organisation not merely aircraft
accidents.
- Despite
the above comments, ACS found Avtex to be compliant with Australian legislation
and the conditions contained within its AOC.
Quite plainly, that is incorrect.
Avtex did not have a comprehensive; company wide SMS in place which was fully
supported by the
CEO. It was in breach of that condition of its AOC.
- In
response to that ACS audit, Mr Donoghue wrote a letter to Mr White dated
6 November 2009 stating that following a meeting
with the CEO, it was
agreed that Avtex would put in place a GSMS which would be the master document
for all departments within the
group of companies.
- Avtex
sent to CASA its amended SMS manual in December 2009 and it was reviewed by Mr
Michael Burgess. Mr Adrianne Rowland provided
a report on the new SMS manual to
Mr Chambers in an email dated 23 December 2009. The first point Mr Rowland made
was that both
he and Mr Burgess had reservations about the audit methodology
used by ACS and they were not of the view that the audit findings
could be
acquitted merely by changing the manual. In any event, they identified
remaining serious deficiencies. Mr Rowland
said:
Clearly from the manual assessment there are important elements which are
covered as headings, but have no explicit detail as to how
they are implemented.
My experience would suggest that if the detail is not there, then it is rare to
find that the real life practise
exists, but you can only tell this from an on
site assessment.
- Mr
Rowland also referred to the absence of SMS training and the reactive nature of
the SMS. He expressed concern that after two years
of operation, the safety
assurance processes should be tailoring how the SMS functions, but this was not
evident from the manual.
In his view, an on site review was necessary to get a
clear picture of whether the SMS was actually functioning or whether it was
simply a book/plan on the shelf.
- On
14 July 2010 Mr Clinton Piadasa, a safety system specialist with CASA, provided
a report following the fatal accident of the PA-31P
aircraft operated by
Skymaster. Mr Piadasa also provided to the Tribunal a statement made on 30
September 2010 which was admitted
into evidence. His position is now described
as Team Leader Safety Systems. He holds a number of tertiary qualifications
dealing
with aviation human factors, a full aviation safety investigator
certification and aviation system/flight crew development qualifications.
Mr
Piadasa also testified that he was a member of the CASA audit team which
conducted a systems audit of Avtex in February 2010.
His report was included in
the T-documents.
- Perhaps
the most significant observation made by Mr Piadasa was that the SMS manual did
not reflect the practices of the organisation
at the time of the audit. The
auditors identified significant instances where the company had not complied
with its regulatory obligations,
for example, flight crew proficiency check
records. Deficiencies were also identified with the company's oversight of
document
control and amendment procedures. The manual was amended without the
authorisation of the safety manager. The auditors recommended
that the
condition regarding the SMS on Avtex's AOC remain until such time that the
company could demonstrate effective SMS processes
that reflected the company's
day to day operations. It should be borne in mind that this audit took place
some 18 months following
the condition being placed on the AOC.
- Mr
Langmead submitted that the concept of safety management in charter and aerial
work operations in Australia is in its infancy.
Courses and documentation were
difficult to obtain and that while CAO 82.5 imposes a condition on AOC holders
conducting RPT operations
in high capacity aircraft to establish and maintain a
CASA approved SMS, there is no such requirement imposed on AOC holders
authorised
to conduct charter and aerial work operations.
- Mr
Siewert was critical of CASA stating that CASA was invited to comment on the
initial SMS manual produced in late 2008 and although
audited twice, it made no
comment. He explained that the SMS was being expanded in September 2009 and was
in the process of being
bedded down when CASA conducted its audit in February
2010.
- In
his evidence-in-chief Mr Siewert said that Avtex conducted monthly safety
meetings which included himself, Mr Myles and Mr Hanley.
A copy of an extract
from Avtex’s operations manual comprising its SMS was admitted into
evidence. While it sets out many
items which are desirable in an SMS, as CASA
reported, it is short on detail. It certainly contains very little, if any,
measures
taken to implement the system. In other words, it devotes much time to
the discussion of what constitutes a SMS but it contains
very little detail
about how it is to be put into practice. The chapter dealing with the SMS in
the company operations manual was
amended in January 2009. That document was
certainly an improvement on the first version of that document, indicating more
broadly
what needed to be achieved, but how that was to be done was not
stated.
- Mr
Siewert explained that Avtex had moved to the next phase in the development of
the SMS by looking at applying it across all of
the organisations in the Siewert
group of companies. He explained that a SMG consisting of himself, engineers,
the maintenance manager,
safety manager and the chief pilots from Skymaster and
Avtex held meetings every three months. Mr Siewert also stated that after
the
February 2010 audit where some matters were highlighted, he made the decision
that the November 2009 document was too cumbersome
and that it should be
rewritten. Mr Siewert pointed out that the process of rewriting had started but
there was a problem getting
the safety manager to complete an approved course.
He said that it was not possible to get the safety manager onto a course before
June 2010. Mr Siewert said that Mr Morgan was booked on courses which were
advertised, but they were always cancelled. This was
essentially because there
were insufficient participants.
- Mr
Siewert also said that since July 2010, Avtex had engaged the services of Mr
Michael Quinn, a former Deputy CEO of Operations in
CASA. Apparently
Mr Quinn advised that rather than rewrite the SMS manual, which he thought
was aimed to satisfy the needs
of airlines, it would be more effective to obtain
a system which was available commercially.
- In
cross-examination Mr Siewert was asked to whom he applied or made enquiries to
obtain relevant training for the safety manager.
Mr Siewert could not answer
that question and suggested the safety manager would know. He said that in his
written statement, where
he referred to the unavailability of training, that
information came from Mr Donoghue who obtained the information from Mr Morgan.
He did not personally seek to obtain training for the SMS. Mr Donoghue's
evidence was that Mr Morgan undertook a training course
in June 2010. No other
key personnel in either Skymaster or Avtex have attended an SMS training
course.
- In
his evidence-in-chief Mr Quinn said that in his opinion, the only area in which
an SMS can add significant value to an operation
such as Avtex is that of risk
management, which is the process of identifying hazards and being able to
formally assess the risks
associated with those hazards. It was this aspect of
the SMS which Mr Quinn said required some external assistance and that
significant
improvements could be made. He said there was nothing to be overly
concerned about regarding the willingness of Mr Siewert to work
and develop a
SMS. In his opinion, it was more about education, guidance and understanding,
rather than will. He did not believe
there was a lack of resources.
- Although
Mr Quinn also described the fact that Avtex was prepared to engage external
consultants to audit the organisation as positive,
with respect to Mr Quinn, he
did not appear to appreciate that the requirement to have external auditors
arose because CASA required
that as a condition of Avtex continuing to hold its
AOC following the 2008 audit. Mr Quinn was asked whether the appointment of
Mr
Morgan, who was in effect the spare parts person in the Avtex organisation, as
the lynch pin for connections between Skymaster, Avtex and the
maintenance organisation, created a problem. He said he believed that
simplification
of the business model would aid in the way in which success could
be achieved with the SMS. He did not consider the combined model
to be ideal.
- In
his oral evidence, Mr Hanley referred to having discussions with Mr Piadasa
regarding SMS meetings which he said took place
every two months. That is not
what Mr Siewert said. He maintained meetings were three monthly. Mr Siewert
also maintained that
Minutes of those meetings were kept. However Mr Hanley
said:
Some of those Minutes hadn't been drawn up and I think one or two of the
meetings had been deferred given no outstanding issues, but
we certainly tried
for every two months.
- When
Mr Newberry was asked about safety committee meetings, he responded that they
occurred every month.
- Mr
Bongiorno, a former pilot with Avtex and subsequently Skymaster, gave evidence
about the need to submit a SMS report as a consequence
of suffering fatigue on a
very long flight to Rockhampton. Mr Bongiorno said he submitted that report but
did not know what subsequently
happened to it because he ceased flying with
Skymaster. He said that he was told by another pilot, Mr Callegaro, that
at a
meeting, presumably of the safety committee, Mr Hanley explained that
Mr Bongiorno no longer worked for Skymaster and therefore
he may not need to
deal with the SMS report. In cross-examination Mr Bongiorno insisted that
he had lodged the SMS report a
few days or maybe a few weeks after the flight
which took place in January 2009. He left Skymaster in September 2009. It was
only
after he left that he heard from Mr Callegaro that the report he had
submitted had been dealt with in the way I have mentioned above.
While this
evidence is clearly hearsay and carries little weight regarding the truth of
what Mr Callegaro said to Mr Bongiorno,
it discloses that the report was not
discussed for at least eight months following the incident, if at all. This
evidence casts
serious doubt over the evidence given about the conduct of safety
meetings, if they occurred at all.
- Mr
Weeks was asked where he considered the Avtex organisation to be (from a safety
perspective) in 2008, and where it had come to
after the Canley Vale Road
accident in 2010. He said this was difficult answer because at the time of the
Canley Vale Road accident,
Avtex had processes in place, including the SMS.
Avtex was also being audited by a third party. As he described it, Avtex met
the
technical criteria however, in his opinion, in terms of what was in fact
happening, there was a disconnect between those processes
and systems as they
did not appear to be achieving what they were designed to achieve. The purpose
of the SMS is to permit identification
of a hazard before it occurs so the
company can take predictive, proactive action to prevent an accident or incident
occurring.
Mr Weeks referred to academics who had written about safety
management systems and safety culture, indicating they cautioned against
these
processes being simply paper based. He said that was the view he formed
about Avtex. It had moved slightly above the level it was at in 2008 by having
formal processes
and systems in place, but they were not effective.
- Avtex
attempted to make much of the fact that it was not required under any
legislative provision to establish a SMS. In fact, it
was suggested that very
few charter operators, the size of Avtex, operated under an SMS. However, as
Mr Weeks, Mr Campbell
and Mr Chambers explained, many charter operators
have an SMS. Some of them have adopted it voluntarily.
- Mr
Chambers was asked in his evidence-in-chief to provide an opinion about
Avtex’s level of implementation of the SMS after
the February 2010 audit.
He said that his view was similar to that of Mr Piadasa. He noted that the key
areas of training had not
been addressed and that hazard identification risk
management remained reactive. Mr Chambers was also asked whether he agreed that
there was difficulty in obtaining training for persons who wanted to be involved
in safety management systems. He said that was
what Avtex told CASA but he did
not necessarily agree. He pointed to the fact that charter operators, who had
voluntarily adopted
a SMS, had obtained training which was available in
Australia. In fact, Mr Chambers said that ACS, which was auditing Avtex at the
time, was a company that provided training. In cross-examination Mr Chambers
was asked if he had completed an SMS course. He said
he had completed a CASA
run ICAO safety management course which lasted for one week. He also explained
he had risk management training
which was conducted by an external company,
Aerosafe.
- In
summary, Mr Langmead submitted that Avtex had introduced a SMS within the very
narrow timeframe required by CASA to comply with
its AOC conditions. He said
that in the ordinary event, CASA would allow a period in excess of one year to
phase in a SMS and to
roll it out. However, in my opinion, that is not
an answer to CASA’s more fundamental argument that although Avtex has gone
through the
motions in presenting a SMS, that system has not been adopted by the
CEO and the evidence of its implementation is either sparse
or nonexistent.
Almost two years after it was required to do so, Avtex was yet to have a person
trained in safety management who
could be responsible for the SMS. I find it
difficult to accept Avtex’s argument that the training was not available
in that
period of time.
- The
evidence was that other organisations had managed to obtain training in
Australia and many of those organisations where small
charter operators. In
fact, Mr Chambers’ evidence was that ACS, Avtex’s external
auditors, provided such training.
That evidence was not refuted. The problem
for Avtex, as I see it, is that there is evidence of safety problems having
arisen on
a number of occasions while the SMS was supposedly functioning, and
yet incidents and accidents nevertheless occurred. Furthermore,
there was also
some evidence that known safety issues were not being dealt with as and when
they arose. While the issues regarding
the development of the SMS might not, of
themselves, seem to warrant what might be described as heavy handed CASA
intervention, it is an indicator of the attitude to safety of key personnel. In
fact, in my opinion, it is a significant factor
in determining whether Avtex has
an adequate safety culture throughout its organisation.
CULTURE
OF SAFETY
- My
attention was drawn to academic papers written by Professor Patrick Hudson, who
is recognised internationally for his work on safety
management systems, and
Professor James Reason, an academic from the Department of Psychology,
University of Manchester, United Kingdom.
Although Mr Langmead was rather
critical of both Professor Hudson and Professor Reason, there was evidence
before me to suggest
that those two persons are expert in the field of work
safety.
- In
a published paper entitled Achieving a Safe Culture: Theory and Practice,
Journal of Work and Stress, 1998, Vol. 12, No. 3 to 293-306, Professor
Reason stated there was no universally accepted definition of safety culture.
However, he suggested that its essential
elements include;
shared values (what is important) and beliefs (how things work) that interact
with an organisation’s structures and control
systems to produce
behavioural norms (the way we do things around here).
Professor Reason explained that safety cultures
evolve gradually in response to local conditions, past events, the character of
the
leadership and the mood of the workforce. He said that in almost in every
kind of hazardous work, it was possible to recognise typical
accident patterns.
The fact that different persons are involved in these events clearly implicates
causal factors relating to the
workplace and the system at large. Professor
Reason said, at 302:
In summary, the same cultural drivers – time pressure, cost cutting,
indifference to hazards and the blinkered pursuit of commercial
advantage
– act to propel different people down the same error-provoking pathways to
suffer the same kinds of accidents. Each
organisation gets the repeated
accidents it deserves. Unless these drivers are changed and the local traps
removed, the same accidents
will continue to happen.
- Professor
Hudson, in an article captioned Safety Culture: The Ultimate Goal, Flight
Safety Australia, September – October 2001, 29-31, explained that the
possession of a SMS, no matter how thorough and systematic it may be, is not
sufficient to guarantee sustained
safety performance. Professor Hudson said
that safety cultures are characterised by good communication between management
and the
rest of the company. He accepted that the notion of an organisational
culture was difficult to define. In his view, organisational
culture can be
described as:
Who and what we are, what we find important, and how we go about doing things
around here.
From worse to best, Professor Hudson described organisations along the
following path:
- Pathological:
the organisation cares less about safety than about not being caught.
- Reactive: the
organisation looks for fixes to accidents and incidents after they happen.
- Calculative: the
organisation has systems in place to manage hazards, however the system is
applied mechanically. Staff and management
follow the procedures but do not
necessarily believe those procedures are critically important to their jobs or
the operation.
- Proactive: the
organisation has systems in place to manage hazards and staff and management
have begun to acquire beliefs that safety
is genuinely worthwhile.
- Generative:
safety behaviour is fully integrated into everything the organisation does. The
value system associated with safety and
safe working is fully internalised as
beliefs, almost to the point of invisibility.
- Similarly
to Professor Reason, Professor Hudson described the development of safety
culture as an evolutionary line. In his opinion,
a true safety culture is one
that transcends the calculative level.
- Mr
Quinn, in his written statement of 26 August 2010, referred to
Professor Hudson’s taxonomy which he described in the
five levels I
have referred to above. After interviewing key personnel and examining both the
Avtex and Skymaster operations in
what he described as three core areas
(systems, capacity and competency), he concluded that he would categorise the
safety culture
currently within Avtex as at the reactive to calculative stage.
Despite this, he also stated that in his opinion, the Avtex operation
did not
currently present unacceptable risks and that the operation appeared to be
generally sound. He said the changes in personnel
within the organisation
mitigated most of the significant risks which were previously evident. As I
understood Mr Quinn, he was
saying that individuals within the organisation had
previously been responsible for what was, perhaps, an unacceptable level of
safety
culture. It should be borne in mind that, as Professor Hudson said
in his paper:
A safety culture can only be considered seriously in the later stages of this
evolutionary line. Prior to that, up to and including
the calculative stage,
the term safety culture is best reserved to “described formal and
superficial structures” rather
than an integral part of the overall
culture, pervading how the organisation goes about its work. In the early
stages, top management
believes accidents to be caused by stupidity, inattention
and, even, wilfulness on the part of their employees. ...
A true safety culture is one that transcends the calculative level.
- In
cross-examination Mr Quinn was asked about the similarities between Avtex and
two Papua and New Guinea aviation companies with
which Mr Quinn was concerned
when he was deputy CEO of CASA. Mr Quinn’s evidence was that those
companies, which were involved
in fatal accidents, were also involved in what
appeared to be intentional breaches regarding training, type rating and
instrument
rating checks. He distinguished those cases from the problems Avtex
had experienced on the basis that he did not observe any intentional
violation
by Avtex of any regulations. However, when it was put to Mr Quinn that similar
issues regarding endorsement training by
Mr Myles and proficiency maintenance
and checking by Mr Couch may have been deliberate, Mr Quinn declined to comment
about Mr Myles
because he hadn’t interviewed him. He said: He
disappeared from the organisation before I got involved ... . He also said
although he was briefed about Mr Couch’s issues, he did not have the
opportunity to interview Mr Couch. When
it was put to Mr Quinn whether any
inadequacy found in endorsement training would pose an aviation safety risk, he
agreed.
- With
the greatest respect to Mr Quinn, I find it difficult to understand how he could
come to the conclusions he has without interviewing
Mr Myles and Mr Couch.
Given that Mr Quinn was asked to advise Avtex for the purposes of the hearing
before this Tribunal regarding
the suspension of the Avtex and Skymaster AOCs,
if his investigation was truly impartial, he would have interviewed not only Mr
Myles
and Mr Couch, but also Mr O’Brien and Mr Lynch. By doing so, he may
have been able to determine whether those persons were
acting from their own
volition, or whether their acts regarding endorsement training, proficiency of
flight crews, scheduling and
defect recording was something which had become
inculcated into those organisations. In my opinion, simply interviewing
personnel
who have a very strong interest in having the suspension of the AOCs
overturned and examining documents produced by either organisation
is unlikely
to produce a balanced view. Furthermore, it may also have been possible for Mr
Quinn to have interviewed pilots, whose
actions ultimately bring to light the
level of safety culture within an organisation, although I accept that current
pilots would
be reluctant to speak freely for fear of losing their jobs.
However, former pilots, who have no interest in whether Avtex’s
AOC is
cancelled or reinstated, are likely to be the source of valuable information
regarding the safety culture of Avtex and Skymaster.
- In
Mr Quinn’s opinion, several aspects of the Skymaster operation were
deficient and, what he described as some latent conditions,
existed. When he
was asked what he meant by latent conditions, he particularly identified
the flight training of Skymaster pilots. Why those pilots were referred to as
Skymaster pilots is not
clear. It appears to be an attempt to distinguish them
from Avtex pilots. The reality was that as contract pilots, they operated
aircraft from either company, as required. Mr Quinn suggested that there should
be an external program with an ATO or a grade one
instructor to run a program of
flying training covering standard operating procedures, emergency procedures and
refreshers on the
technical aspects of the aircraft being operated.
- In
my opinion, the safety culture of Avtex is best identified by examining the way
in which its operations have been conducted. To
do that, I need to look more
closely at what was done, rather than what we say we do. There
were a number of problem areas identified by CASA and they range across the
spectrum of operations, including defect recording,
flights in icing conditions
and thunderstorm activity, flight scheduling and fatigue issues. Of course,
also included under this
broad topic of safety culture are the competency,
proficiency and training of pilots. I have already dealt with those subjects.
DEFECT RECORDING
- In
its AOC cancellation notice dated 20 August 2010, CASA identified a number of
instances where it claimed pilots had failed to record
defects on aircraft
maintenance releases in accordance with CAR 50. CAR 50 provides:
(1) This regulation applies to each of the following persons:
(a) the holder of the certificate of registration for an Australian
aircraft;
(b) the operator of an Australian aircraft;
(c) a flight crew member of an Australian aircraft.
(2) If:
(a) there is a defect in the aircraft; or
(b) the aircraft has suffered major damage;
a person mentioned in subregulation (1), who becomes aware of the defect or
damage, must endorse the maintenance release of the aircraft
or other document
approved for use as an alternative for the purposes of this regulation, setting
out the particulars of the defect
or damage, as the case may be, and sign the
endorsement.
Penalty: 25 penalty units.
- A
maintenance release ceases to be in force where an entry has been made on the
maintenance release due to the fact that an aircraft
has suffered major damage
or has developed a major defect, other than damage or a defect that is a
permissible unserviceability (CAR 47).
A major defect is defined as a
defect which may affect the safety of the aircraft or cause the aircraft to
become a danger to persons
or property.
- CASA
identified some seven defects in two of the turbine engine aircraft which, Avtex
said, were all discovered in the course of routine
maintenance. However CASA
was satisfied that the defects were discovered by pilots but had not been
recorded on the maintenance
release. They included the following
defects:
- (a) very
sensitive pitch problem;
- (b) stall
avoidance system inoperative;
- (c) right wing
strobe and tail strobe unserviceable;
- (d) left
propeller de-icing unserviceable;
- (e) pressurisation
control fault;
- (f) faults in
the EGT , torque and fuel flow indicators;
- (g) right
ammeter, EGT, torque and fuel flow indicators fault; and
- (h) standby AH
slow to erect.
- Mr
Simpson is a Team Leader Airworthiness, Sydney Region Office, General Aviation
Operations Group. He provided a written statement
dated 21 September 2010. Mr
Simpson was part of the audit team which conducted the February 2010 audit of
Avtex. Five RCAs and
four ASRs were issued by CASA in respect of airworthiness
issues.
- In
respect of CASA's claim that pilots had failed to record defects in accordance
with the requirement set out in CAR 50, Mr Donoghue
apparently responded to the
RCA by stating:
Did not require endorsement in the M/R IAW CAR
50.
- The
responses provided by Mr Donoghue to the RCAs dealing with airworthiness are
disturbing. For example, regarding the pressurisation
fault which was initially
identified by the pilot as pressurisation cabin differential being low,
Mr Donoghue's response was the aircraft could be flown unpressurised. He also
stated the pressurisation system could be adjusted
and that the aircraft was not
unserviceable. He then said that the defect was found as the result of a check
by engineering. However, as Mr Simpson pointed out, an extensive
maintenance entry regarding that problem discovered an incorrectly installed
venturi.
That was essentially the cause of the malfunctioning pressurisation
system.
- A
proper understanding of CAR 50 makes it clear that it is not a pilot's
responsibility when operating an aircraft to identify the
nature of an equipment
fault; to diagnose the reason for a malfunction; or to determine whether
equipment requires maintenance.
The pilot's role, as is plainly stated in CAR
50, is simply to endorse the maintenance release if the pilot becomes aware of a
defect.
The expression defect is not defined in the CARs and therefore
it must be given its ordinary meaning. The Shorter Oxford English Dictionary
defines defect as:
1. .The fact of being wanting or falling short; lack or absence
of something necessary to completeness (opp. to excess); deficiency
2. A shortcoming, a fault, flaw, imperfection
Plainly, the requirement is to record anything
which is not functioning as it should. Therefore, if a pressurisation system is
indicating
a lower than usual pressure differential, then it is not functioning
as it should and it should be endorsed on the maintenance release.
It is not
the pilot’s duty to diagnose whether the pressurisation system is faulty
or that it is about to fail. If it is
does not appear to be functioning as it
should, that is frequently a warning of an impending failure.
- A
similar response was provided by Mr Donoghue in respect of the pitch control
being sensitive. In his opinion, the aircraft remained
serviceable. Again, it
should be apparent to an experienced pilot such as Mr Donoghue, that that is not
the test for entry of an
item onto the maintenance release. In addition, as Mr
Simpson said in his written statement, to identify this fault, the aircraft
must
have been airborne. Therefore, it is logical to conclude that the operating
crew informed the maintenance organisation of a
problem but they did not record
it in the maintenance release, although the reasons for the crew not doing so
were not in evidence.
However, if a pilot had discussed this problem with an
engineer, and was told by the engineer that it was not necessarily an
unserviceability,
that might provide an explanation for failure to enter that
item on the maintenance release. As I have already said, it is not up
to the
pilot to determine whether something is unserviceable. The pilot's role is to
record the defect.
- Of
grave concern to me was the response provided by Mr Donoghue in respect of
problems with the SAS. According to Mr Newberry,
a pilot mentioned in
conversation that the indicator lights of the SAS had blinked on one leg of
the trip but appeared normal on subsequent legs. Mr Newberry said
he informed
operations that he would have someone look at the SAS the next time the aircraft
was available. When that occurred,
it was discovered that the SAS had an
intermittent fault. Mr Donoghue's response
was:
Pilots did not think that they had the expertise to diagnose the suspect
fault.
It is the engineer's duty to diagnose and
rectify faults. That is not the duty of the pilot.
- The
underlying rationale for Mr Donoghue’s responses became clear in the
course of his oral evidence. He made a number of references
to equipment being
broken. When questioned about his use of that expression regarding
equipment on the aircraft, Mr Donoghue gave the example of a fuel flow
gauge
which was indicating but which might be 50 or 60 pounds out. Mr Donoghue
said that if everything else was indicating normal as far as the operation of an
engine was concerned, then:
I'll operate within those parameters. If its not, you know, maybe they can
look at it. I don't know.
When this was further
explored with Mr Donoghue, and he was asked whether such an item of equipment
was serviceable, he said:
But the question is – it would then go down to what's the age of the
engine, is it using more than it should, or whether its
not.
He explained that he would seek
clarification from someone with more knowledge about that equipment than
himself. He would enter
that on a maintenance release only if somebody else
told him that this was outside the parameters for the engine.
- With
respect to Mr Donoghue, this is precisely what should not be done. It is not
the pilot's role to analyse the serviceability
or otherwise of a piece of
equipment and to attempt to determine whether or not what has been observed by
the pilot should be entered
on the maintenance release. Even if, for example, a
pilot were to make an entry on the maintenance release, only to be subsequently
told by an engineer that the equipment was functioning normally and within
prescribed parameters, it is a LAME who makes that decision
because that person
is qualified to do so. Moreover, it is the LAME who signs off on that item in
the maintenance release stating
that maintenance has been carried out and the
problem rectified, even if that simply means checking the item and coming to the
conclusion
that it is operating normally. Making an inspection of a piece of
equipment on the aircraft for the purposes of ascertaining whether
the aircraft
is in a fit state for flying is maintenance and is something to be conducted by
the engineer, not the pilot.
- Mr
Newberry also gave evidence about pilots contacting him and operations,
expressing concerns about the serviceability of some items
of equipment. While
there is clearly no problem with pilots discussing perceived unserviceable items
with engineers so that the
engineers are able to perhaps obtain a more complete
picture of the problems experienced by the pilot, it is not the role of
engineers
or any other person, including Mr Newberry or operations staff, to
make suggestions to pilots about whether the item is in fact serviceable.
That
is something that needs to be determined by a LAME upon inspecting and testing
the equipment. Unfortunately, the evidence
discloses that the practice of
contacting operations and or engineers to discuss engineering problems has
resulted in pilots not
entering defects in the maintenance release as should
have been done. In fact, Mr Newberry recognised a root cause of the problem
in
a response to the RCAs when he said that pilots should be made aware of their
obligations under CAR 50. In his response, he said
the chief pilot would be
advised that this should be included at the next pilots' meeting. There was no
evidence that this issue
was raised at any meeting.
- Following
the Canley Vale Road accident, CASA conducted a special audit of Skymaster which
included the airworthiness of the aircraft
which it utilised in its operations.
Mr Simpson identified a number of defects which, in his opinion, should have
been recorded
in the maintenance release but were not. Again, CASA submitted
that Mr Newberry, as HAAMC of Avtex and Skymaster, had responsibility
to
ensure that aircraft maintenance was conducted in accordance with the
Regulations and the Act. In fact, CASA submitted that because
Mr Newberry was
also the HAAMC of Avtex, the evidence regarding the recording of defects in
Skymaster operations is a relevant matter
for the purposes of this application.
I agree. The evidence of Mr Newberry's handling of those matters is, in my
opinion,
indicative of his performance generally as the HAAMC of an AOC holder.
- As
CASA put it, the audit disclosed a less than rigorous approach to ensuring
compliance with key regulatory obligations. The audit
disclosed deficiencies in
the recording of defects in no less than 11 aircraft and on multiple occasions.
An example of this was
aircraft VH-XLA where, on 10 April 2009, the left hand
engine log book recorded engine hard starting. The work carried out
required a magneto replacement. As Mr Simpson said in his statement, engine
starting is not a regular task
carried out by maintenance engineers except as
part of troubleshooting for defects.
- Although
Mr Newberry testified that maintenance personnel sometimes warmed up
aircraft prior to departure, when the pilots who gave evidence in this matter
were asked that question, they answered that the engineers
did not run the
engines before departure on a flight. Mr Simpson concluded that the difficulty
experienced starting the engine had
been reported by a pilot but had not been
recorded on a maintenance release. On balance, I agree with Mr Simpson. The
evidence
does not support a finding that this was an engineer discovered
problem. Although Mr O’Keefe appeared to agree that engineers
warmed
up aircraft for pilots, he subsequently clarified what he meant by his
answer. He said:
And just on this matter of, on occasions, finding aircraft warmed up for you,
you mentioned about that others might do some flight
planning and weather. On 10
occasions, would others also warm up engines so that there was no delay in
actually getting airborne?---I
don’t recall completely of that happening,
but I’m – when you say “warm up,” there was other, you
know,
pilots that had flown that aircraft earlier that day, if what’s what
you’re – I wasn’t completely clear on
that
.
- In
Mr Donoghue's terms, the aircraft may not be broken in the sense
that once the engine is started, it may operate normally as far as the pilot is
able to observe. Quite plainly, a faulty
magneto could cause significant
problems when airborne and the issue should have been dealt with by the pilot
recording the problem
in the maintenance release on the first occasion it was
observed.
- Mr
Hanley was the chief pilot of Skymaster until October 2010. In an affidavit
made on 5 October 2010, Mr Hanley said that he had
never pressured pilots to
defer recording defects on a maintenance release and in fact, he positively
insisted they do so. In his
evidence-in-chief, Mr Hanley was asked whether
there was anything in the make-up of the organisation or the attitude of any
members
of the organisation which he observed that acted in any way as an
inhibitor to proper defect recording. Mr Hanley said not in my experience
and certainly never in front of me. He nevertheless went on to say that it
was common throughout the aviation industry for inexperienced pilots to be
reluctant to
make entries on the maintenance release. Mr Hanley said that one
of the pilots who flew for Avtex and Skymaster, Mr Bongiorno, lost
his job
because he did not enter defects on the maintenance release when he should have
done. Mr Bongiorno disputed this evidence.
In fact his termination letter
seems to support his evidence. It stated that his employment was terminated due
to a downturn in
work. He was no longer required by Avtex.
- Mr
Hanley also said in oral evidence that he instructed pilots to always contact
him before making an entry on the maintenance release
or even after making an
entry. When asked why he told pilots to contact him before making an entry on
the maintenance release, Mr
Hanley said that he did that sometimes so that he
could help them not to make inappropriate comments. He said he also asked
pilots
to call him to make sure it was not finger trouble and we could
resolve the problem with extra knowledge. With respect to Mr Hanley,
while that sounds innocuous, it seems to be exactly the opposite of what is
demanded under CAR 50.
In fact, this approach could easily act as
discouragement to pilots to make entries on the maintenance release, thinking
that their
chief pilot might subsequently consider their comments were
inappropriate.
- An
example of this was given by Mr Bongiorno in his evidence-in-chief. Although Mr
Hanley accused him of being a serial offender when it came to entering
defects on the maintenance release, Mr Bongiorno categorically denied that. He
said Mr Hanley never raised
the issue with him. Mr Bongiorno recited an
incident where he had a cross-feed fuel problem. This was a flight between
Bankstown
and Griffith and he noticed his left fuel gauge going down much faster
than the right. The gauge got so low that he was waiting
for the left engine to
cut out and he started to track towards an alternate airfield. As it turned
out, the engine did not cut out
and so he continued to Griffith and landed. On
landing at Griffith he spoke to the chief engineer, Mr Lynch, about the problem.
After that discussion, Mr Bongiorno decided to fly the next leg when, not
surprisingly, the problem recurred. He then made an entry
in the maintenance
release. Mr Bongiorno said he did not contact Mr Hanley after landing at
Griffith. However, Mr Hanley later
told him that he should have contacted him
but Mr Bongiorno said he did not want to speak with Mr Hanley until he knew the
facts,
and had more information about what the problem was because Peter
Hanley is not the sort of person you want to speak to when you don't have all
the facts. When Mr Bongiorno was asked what he meant by that he
said:
. . . If you ring Peter Hanley with questions and you're not exactly sure on
the answers, he may be – he will get fairly abusive
with you and say,
"what are you calling me for if you don't
know?".
Therefore, despite Mr Hanley's
insistence that defects were entered on the maintenance release whenever they
occurred, what happened
in practice appears to be quite different to what Mr
Hanley said he wanted pilots to do.
- Another
example of failure to record defects occurred when aircraft VH-HJK suffered a
nose wheel collapse on landing on 18 July 2010.
Passengers on board that
aircraft provided statements to CASA indicating that an engineer was working on
the aircraft at Marree
on the morning of 18 July 2010, ostensibly to rectify a
light problem. Mr Gary Arnold, a CASA Airworthiness Inspector, recorded
the events in his statement of 16 August 2010.
- Mr
Myles, who was the pilot of VH-HJK, apparently told CASA that Mr Lynch was in
fact on site at Marree Aerodrome on the morning of
18 July 2010. He was there
to inspect damage to another company aircraft, VH-XLA, which landed at Marree
previously with the undercarriage
retracted. He was there to assess the damage
to that aircraft.
- Mr
Myles was then the chief pilot of Avtex. He approached Mr Lynch telling him
that the aircraft exhibited symptoms of slow nose
landing gear extension,
similar to previously reported incidents. He asked Mr Lynch to look at the
aircraft. Apparently Mr Lynch
conducted a visual inspection and could not find
any problems with the aircraft. This is what he told Mr Myles. The aircraft
then
subsequently took off for Tibooburra and on landing, the nose wheel
collapsed. CASA confirmed that Mr Lynch did not make any entries
on the
maintenance release, nor did Mr Myles. In fact, Mr Arnold said that
Mr Lynch advised CASA that he had not conducted
any maintenance, but had
only had a look. For that reason, he did not make any endorsements on the
maintenance release. Again, that is a very disturbing approach by the
chief
engineer of the Avtex maintenance organisation. Inspecting an aircraft for the
purposes of determining whether it is safe
to fly is maintenance and should have
been recorded (see CAR 2). At that point, the aircraft should not have been
released from
maintenance until a LAME signed off the aircraft as being
serviceable. The pilot's only duty was to record the problem in the maintenance
release and not to diagnose its cause or probable consequences on the operation
of the aircraft.
- Mr
Campbell testified that between 2007 and 2009, CASA FOI’s used Avtex
aircraft to undertake their own endorsements and to
maintain their currency
requirements. He said that Avtex was frequently chosen because it was
convenient, being based at Bankstown.
He said he was involved in organising the
hiring of aircraft from Avtex on possibly about 10 occasions.
- Mr
Campbell had in fact himself hired aircraft from Avtex. When asked about the
condition of those aircraft, he said he came away
without flying on more
occasions than he went flying because of defects on the aircraft. He said they
were obvious defects which
hadn’t occurred just prior to him getting to
the aircraft, rather, they were defects which would have been obvious to the
previous
pilot. He said when he found defects, he would endorse the maintenance
release and wouldn’t fly the aircraft. He said he
would report the
problem, usually to the operations room, to Mr Donoghue. At that stage Mr
Donoghue was the general manager of Avtex.
He knew Mr Donoghue well and he said
he had a reasonably friendly conversation whenever he spoke with him. He said
Mr Donoghue’s
response was never negative, he simply indicated it would be
fixed.
- Mr
Campbell recounted an event where he rented a Chieftain aircraft from Avtex to
do some filming for CASA for one of its educational
movies. On the pre-flight
inspection, he inspected the engine cowls which have three fasteners each.
Mr Campbell said that
those fasteners are in the horizontal position
whether closed or open, but they normally have a witness mark on the cowl and
fastener
so that a pilot can observe whether the cowls are properly fastened or
are in the unlocked position. Those witness marks were not
present on the
aircraft and the cowls appeared to be closed. In the course of the flight, one
of the persons on board told Mr Campbell
that it appeared that there was a small
panel coming open. He said he couldn’t see it from the pilot’s seat
but on landing,
he discovered that half of the cowl was unfastened and was open
about six inches. If it had come off, the consequences could have
been
catastrophic.
- Mr
Campbell said that he spoke with Mr Lynch following this incident. Apparently
Mr Lynch’s response was that Mr Campbell had
done an inadequate pre-flight
inspection. According to Mr Lynch, Mr Campbell should have recognised that the
cowls were unfastened.
While Mr Campbell accepted his responsibility for the
pre-flight inspection, he said that the cowls nevertheless appeared to be
tightly closed and there was nothing to indicate that they had been left
unfastened. The reason for them being unfastened was most
likely that
maintenance had been carried out and the cowls had not been properly
refastened.
- Mr
Campbell also recounted another incident where the Metro aircraft had a fuel
leak to such an extent that the dripping fuel had
eaten away part of the tarmac.
He was annoyed that Avtex had offered him this aircraft with a serious defect
and so he looked more
closely at the aircraft. He said he found wires hanging
out of the overhead panel in the cockpit, exposed control cables on the
floor
where the aircraft had been converted from a freight floor to a passenger floor
without covering. He said he approached Mr
Siewert at the time and his response
was: Malcolm, it is a very small industry. He took that as a veiled
threat meaning: You do this sort of stuff, you won’t ever get a job
back in the industry.
- While
Mr Langmead objected to this line of questioning because Mr Siewert had not had
an opportunity to give evidence about this matter,
Mr Harvey pointed out that it
only recently came to light. Mr Langmead explained that Mr Siewert had now gone
overseas and that
this should have been put to him at an earlier stage. While
mindful of the possibility for unfairness in these circumstances, there
was
other evidence admitted at a later time in the course of the hearing, to which I
will refer presently, given by a different witness
but eliciting a response in a
similar indirect threatening fashion. In fact, in his evidence-in-chief, Mr
Siewert was asked if he
ever put pressure on pilots not to record defects and
his answer was a categorical no. The inference I draw from that answer
is that Mr Siewert’s response to the evidence of Mr Campbell would
similarly be negative.
In any event, I offered to Mr Langmead that he recall
Mr Siewert or give him the opportunity to respond in writing. At the
time
of writing this decision, I have heard nothing from Mr Langmead about this.
- In
cross-examination Mr Campbell was asked whether he could produce any documented
evidence of any of the defects that he had referred
to in his evidence-in-chief.
Mr Campbell then recounted an incident which happened in February 2010 where he
had undertaken to fly
a Metro aircraft on a cross-hire arrangement. When trying
to drain fuel as part of his pre-flight check, he found he couldn’t
get
fuel out of the drain. In trying to establish the fault, the chief engineer had
to remove the entire fuel drain unit only to
discover that a previous fuel tank
repair had resulted in fuel tank sealant flowing into the top of the drains,
blocking the holes
completely. Mr Campbell could not tell how long ago the
previous repair work had been done but he was quite certain it wasn’t
simply since the previous flight. Mr Campbell was clearly of the impression
that the fault had existed for some period of time and
had been overlooked by
both pilots and maintenance personnel. When it was put to him whether there was
any negativity associated
with the repairs, Mr Campbell said, not from Mr
Donoghue but from the chief engineer, Mr Lynch. When asked what pressure Mr
Lynch
exerted on him, Mr Campbell said: Just a hostile attitude to reporting
a defect. It was along the lines of, “Oh you’ve done it –
typical you’ve
grounded another aeroplane”. That sought of an
attitude.
- Mr
Campbell agreed that he did not have a recollection of either Mr Myles or Mr
Siewert directly exerting pressure on pilots not to
record defects. However,
what he said was:
Well, I don’t have recollection of exerting pressure as in saying, hey,
just take that aeroplane, don’t worry about the
defect. There is nods and
rolling of eyes back and sighs that can be just as much pressure, indirect on a
pilot, ...
Mr Campbell explained that the
rolling of the eyes and walking off can be an indication to a pilot that there
is displeasure in what
was done. He said he had experienced that himself and as
a casual employee it was likely to impact on whether persons who frequently
reported defects were re-rostered. In fact, there was evidence from a former
Avtex pilot to that effect.
- In
the course of further re-examination Mr Campbell expanded on the incident
concerning the fuel drain in the Metro aircraft. He
described Mr Lynch’s
attitude as: is it a big deal? It was an unpleasant job to take the fuel
drain out and Mr Campbell said Mr Lynch was not happy doing the job. When the
fuel drains
were put back in, they still weren’t functioning and Mr Lynch
then suggested it would be okay to take the aircraft. Mr Campbell
refused
unless the drains were functioning properly. He described Mr Lynch’s
reaction to that statement as: then there was the eyes rolled back, walking
off in a huff, wasn’t impressed.
- A
number of former pilots who operated aircraft for both Avtex and Skymaster gave
oral evidence at the hearing of this matter. These
pilots are now employed
elsewhere and they were asked by CASA to provide evidence about the operations
in which they were involved.
At least two of these pilots were summonsed to
give evidence.
- Mr
O’Keefe is now employed as a first officer with QANTAS Link. He commenced
working with Avtex in March 2008 as a casual pilot
and remained there until
December 2009. When asked whether he had issues of a technical nature during
his time flying for either
company, he responded that he had experienced a raft
of problems. He described problems with landing gear, a rough running engine,
and issues with avionics including the weather radar and radios. When asked how
frequently he encountered these sorts of problems
he said: frequent enough
that, every time I went flying, I was worried.
- According
to Mr O’Keefe, the procedure for bringing defects to the attention of
either the AOC organisation or the engineering
workshop was to first call
operations and then operations would co-ordinate with engineering. Sometimes he
suggested it was best
to go straight to engineering. He described difficulties
when dealing with the engineers. He provided an example where on a pre-flight
inspection, he noticed a bald spot on one tyre which was about the size of a
five cent piece. The canvas was showing through the
rubber. After bringing
that to the attention of an engineer, he said the engineer asked him how many
landings he was going to do
on that day. When told approximately six, the
engineer said its good to go for another eight landings and he did not want to
change
the tyre. Mr O’Keefe said he insisted and he brought that to the
attention of the chief pilot, Mr Myles. He entered it as
a defect in the
maintenance release and the tyre was changed. However, he said: but it
never came easy from engineering to get something changed, you know.
- In
cross-examination Mr Langmead put to Mr O’Keefe that he in fact did not
feel any need to leave Avtex until he had another
secured job. Mr O’Keefe
responded by stating that he wanted to leave Avtex as soon as possible, about
nine months after he
started working there, because he noticed problems with the
operation and problems with the aircraft. He said he lost confidence
in the
aircraft and the operations. For him, it was a matter of gaining experience to
get out as soon as he could. When Mr Langmead
put to Mr O’Keefe that the
problems were not such that they made him leave the employment of Avtex, Mr
O’Keefe said that
he really didn’t have a choice.
- In
the course of cross-examination Mr O’Keefe accepted that avionics problems
in general aviation aircraft are a fact of life
and that Avtex and Skymaster
made available resources to get those things fixed as they arose. When it was
put to him that the internal
combustion engine, while quite reliable was not
perfect, he responded: especially in Avtex, that’s right, yes. As
is apparent, the number of engine problems experienced on Avtex and Skymaster
operated aircraft is also a recurring theme.
- Mr
Langmead suggested to Mr O’Keefe that when he found the bald spot in the
tyre and he told his chief pilot who supported him,
the tyre was fixed.
Mr O’Keefe said that was not quite what happened. He said that he
brought the problem to the attention
of the chief pilot who told Mr
O’Keefe to write it up in the maintenance release, which he did. The fact
that Mr O’Keefe
did not immediately write the defect up in the maintenance
release when he noticed it, apparently because of the pressure exerted
by the
engineer, illustrates that pressure, such as that experienced by Mr
O’Keefe on this occasion, can dissuade a pilot from
endorsing the
maintenance release with a defect as is required by CAR 50.
- Mr
O’Keefe agreed that there was a company expectation that defects would be
endorsed on the maintenance release. When it was
put to him that there was a
culture in the company that if a defect was found it had to be put in the
maintenance release, while
Mr O’Keefe initially responded that’s
right, yes, he then said:
no, well, that was me. Like, other pilots were a bit worried about putting
defects on maintenance releases, because they felt that
they would get in
trouble and they wouldn’t get – they wouldn’t get work.
Nevertheless, Mr O’Keefe agreed that he
was never told not to record defects.
- Mr
Sill is currently a pilot with V Australia flying the Boeing 777 aircraft. He
worked for Avtex and Skymaster between January 2008
and September 2009. Mr
Sill said that when he first started flying operations with Avtex in 2008, if a
pilot experienced a
defect, it was not clear who should be contacted. Pilots
would generally call operations who would tell the pilots to call the engineers.
He said that if he had an engineering related matter, he was inclined to call
engineering and speak directly to the engineers because
he was concerned that
operations could persuade him to take a different course of action. He said
that to avoid this, he would write
up a defect on the maintenance release first,
and then speak with somebody from the company. He would explain that he had
already
grounded the aircraft because it was unserviceable and by that means he
said he would not get himself into a situation where he might
be persuaded
otherwise.
- Mr
Sill was asked if he formed an opinion at the conclusion of his period of
20 months working for Avtex and Skymaster about
their operations. He said:
In my last six months working there, I really decreased my working there
because I didn’t enjoy working there at all. I lost
faith in the
aircraft, the safety of the aircraft, after having numerous incidents. I lost
faith in the aircraft, I was weary of
management decisions and operational
decisions and all I wanted to do was to get outside of Avtex and leave and
– yes, and
I felt that the company was poor and I was disappointed in the
company that they operated in this way. I thought a company that
had been
operating for so long would have a lot more procedures and a higher safety
culture than I witnessed when I was there and
I determined that the only reason
that, you know, we operate safely is the pilots are working to their own
standards, their, you
know, - the pilots are the ones saying no in every
situation, determining the rules and regulations which is part of their role too
but they are having an influence on the company and they can easily be swayed
and, you know, pilots can make wrong decisions through
pressure. So I wanted to
leave and go and work in an airline where I knew they had better procedures and
it wasn’t really
– my risk level in life was decreased.
- Mr
Quinn asked Mr Sill in cross-examination about his refusal to talk with
Avtex’s representatives prior to this hearing. Mr
Sill agreed that he had
been contacted by CASA who told him that if Avtex made any attempt to contact
him and he felt threatened,
he should contact CASA. Mr Sill also said that he
had received an email from Mr Donoghue saying that he, Mr Sill, had spoken to
CASA and maybe they had taken it (his statement) out of context. Mr Sill
told him he did not think that was the case. He said
he chose to speak with
CASA and he did so after receiving a summons.
- In
re-examination Mr Sill explained that he was told by Mr Rule of CASA that it was
his legal right to speak with anyone he wanted
to. He was told if he wanted to,
he could speak with Avtex's lawyers. He chose not to do so.
- Mr
Bradley is now a pilot with the RFDS in Western Australia. He was employed by
Avtex and Skymaster between August 2007 and February
2009. He made an affidavit
dated 23 August 2010 which was admitted into evidence. In that affidavit, he
referred to the affidavit
of Mr Du Bois, which was withdrawn in the course of
this hearing. In that affidavit, Mr Du Bois said that Mr Bradley told him he
had witnessed Mr Donoghue and Mr Myles chastise pilots for writing up defects on
company aircraft. In his affidavit of 23 August
2010, Mr Bradley testified that
neither Mr Donoghue nor Mr Myles chastised any pilot, including himself, for
writing up defects.
In fact, he went further and stated that at no stage during
his employment with Avtex did he ever witness Mr Donoghue or Mr Myles
applying
pressure or duress to pilots to perform duties.
- In
his examination-in-chief Mr Bradley was asked whether he had any flight
incidents where he needed to clarify whether the problem
was a defect. He
said:
The – well, during my time there, if something was broken it basically
got written up, irrespective. I can categorically to
yourself and to that of
the Court that Mr Myles and Mr Donoghue, at no stage, ever pressurised –
or pressured anybody into
carrying defects or, you know, chastising them for
writing up defects.
While he agreed that at
times he discussed procedural problems with engineers, he nevertheless insisted
that he would write up the
defect, giving a description of the events as he
observed them.
- Mr
Bongiorno is now a pilot with Air Freight Solutions, flying Chieftains and
Airvans. He joined Avtex in April 2008. Mr Bongiorno
recalled an incident
where the auto pilot failed just prior to landing in Tamworth. He contacted Mr
Lynch at engineering and told
him the auto pilot was not functioning. Mr Lynch
asked him to fly the aircraft back to Bankstown that night. Mr Bongiorno said
he told Mr Lynch that he could not fly the aircraft back with a non functioning
auto pilot unless Mr Hanley cleared that flight.
He said Mr Hanley
arranged for a second pilot from Tamworth to fly back to Sydney and Bankstown,
the second pilot being required
where the auto pilot was not functioning.
- Mr
Bongiorno confirmed that the process of recording a defect was that pilots
should speak to somebody first to see if the problem
could be resolved. The
first person to speak to was the engineer. Mr Bongiorno said that this was
not a direction or a written
instruction, just his understanding of how the
system worked. Mr Bongiorno also confirmed that Mr Hanley expressed the
view
that he should be contacted first if anything went wrong, either with the
aircraft or with the operation.
- I
have already referred to the incident Mr Bongiorno experienced on a flight to
Griffith and Mildura where he had a cross-feed problem.
I asked Mr Bongiorno
why he made the decision to continue the flight to Griffith when he had already
commenced a diversion to Temora.
He said that he was speaking with other pilots
who were on the same tour by radio and it seems he was influenced by their
suggestion
that Griffith was a better place to stop because it was scheduled and
access to maintenance would have been better. I then asked
Mr Bongiorno about
the discussions he had with Mr Lynch after he landed at Griffith. When I asked
him about the purpose of the discussions,
he said it was to identify the
problem. Mr Bongiorno suggested that in hindsight, he made a bad decision.
When questioned further
about the process, Mr Bongiorno suggested that is what
the pilots did. If they didn't know what the problem was, he suggested it
was
hard to write it up. He said he thought that was the procedure. With
the benefit of hindsight, he did not think that was the correct procedure.
- Mr
Harvey in re-examination asked Mr Bongiorno whether, when he spoke with the
engineers, they offered to come to Griffith to fix
his fuel problem. He said
they did not. Rather, he said that they gave him some tips and let him
go and experiment to see if it worked out or not.
- Mr
Sonter is now a pilot flying for Network Aviation. He joined Avtex in 2007 and
flew for Avtex and Skymaster, leaving in September
2009.
- Mr
Sonter was asked if he was aware of any system within Avtex or Skymaster for the
recording of defects on maintenance releases.
He said that the only one that he
was aware of was the one he was taught when learning to fly, which was, if there
was a maintenance
problem, write it up. He said he was never told not to record
defects on a maintenance release. However, he recounted one incident
where he
had written a defect in the maintenance release grounding the aircraft. He then
called Mr O'Brien from operations and notified
him of that, which he said was
the normal procedure. He said Mr O'Brien was upset that he had grounded the
aircraft because he thought
it made his job harder to find an aircraft for the
next day’s flying. He said: He did let out a bit of a sigh and
– as if I made his job harder, . . .
- Mr
Latchman is currently a pilot working for CareFlight New South Wales. Mr
Latchman joined Avtex in 2007 as a permanent pilot based
in Dubbo. He left the
organisation in 2009.
- Mr
Latchman said he had an incident with an engine which would not start. He had
flown to Bathurst and all was normal. After loading
the patient, he attempted
to start the right engine but it would not start. He tried for about an hour to
get it started but could
not. He then rang operations to inform them of the
problem and he also discussed the matter with Mr Hanley and Mr Lynch. He said
that Mr Lynch told him that the magneto just overheats a bit. He told
Mr Latchman to have a look under the cowl and identify a red wire. He said
if the red wire was disconnected, the
engine would start and he could get going
and at least get the aircraft back to Bankstown. Mr Latchman said he refused to
do what
Mr Lynch asked as it was not part of his duties. He did not know
what the consequences would be if he disconnected the wire,
especially given
that he had to fly over the Blue Mountains that night.
- On
another flight to Cobar, he said that the engines started but at idle, the right
hand engine manifold pressure was high. He did
a run up and found that the
right engine was not developing full power. He said he contacted operations and
was told can you just take it up for a couple of seconds and see if you can
get it flying. Mr Latchman refused to do that and he spoke with the
engineers and Mr Hanley. He decided to overnight at Cobar and the
following
day engineers came out to fix the problem. When Mr Latchman was asked
whether there was a practice of trying to bring the aircraft
back to Bankstown
if it required maintenance, he said:
It was just in passing comment. You know, you're told always to try and see
if you can get it back to Bankstown where we can fix
it, that's where we have
got the engineers. So if there's a minor issue, just write it up or say that it
happened on the way back
to Bankstown. It might not necessarily have happened
that was just a passing comment that was said that yes you know, just ag (snag)
it on your way back to Bankstown, so when you land, we can fix
it.
- Mr
Latchman said it was a passing comment made by Mr Lynch. Although
Mr Langmead objected to this evidence on the basis that
he had not had
prior notice of it, Mr Latchman was in fact responding to a summons to give
evidence. Nevertheless, because this
matter was brought on for hearing with
some urgency, and it was likely that evidence would be adduced which had not
been the subject
of a proof taken by one of the solicitors, I had in any event
directed that the substance of evidence, if known to a party, should
be
disclosed to the other side. However, Mr Harvey said that he had spoken with Mr
Latchman two nights prior to him giving evidence
and there was nothing which was
stopping Avtex's legal representatives from contacting him. I agreed to stand
the matter down while
Mr Langmead obtained further instructions. In the course
of the break, Mr Harvey identified that a file note taken by, I believe,
Mr
Du Bois, which was included in the s 37 documents, referred to operations
personnel placing pressure on Mr Latchman to fly with defects. I therefore
permitted the examination
of Mr Latchman to continue.
- In
cross-examination, Mr Latchman agreed that he had never had pressure exerted on
him by Mr Hanley or Mr Siewert to omit writing
up defects.
- There
were two further statements provided by pilots, Mr Thomas Hall and
Mr Callegaro, but these persons were not called to be
cross-examined. I
understand these pilots were current pilots used by Skymaster at the time its
AOC was cancelled. Mr Hall said
he was never pressured into avoiding entering
defects on aircraft maintenance releases or to defer entering defects on
maintenance
releases. He said that Mr Hanley was always adamant that defects
were to be written in the maintenance release at the time they
were discovered.
- Mr
Callegaro said in his statement that he always entered defects found on the
aircraft in the maintenance release when they were
found. He said in his
experience, the maintenance organisation and the chief pilot always backed me
up in doing so. That statement also repeats the fact that Mr Hanley
was adamant that defects should always be entered on the maintenance release
at
the time (presumably of discovery).
- Mr
Henry Gorman also provided an affidavit dated 12 September 2010 but he was not
called for cross-examination. I also understood
Mr Gorman was a pilot working
for Skymaster at the time of cancellation of its AOC. Mr Gorman said that the
company had a culture,
driven primarily by Mr Hanley, to enter all defects on
maintenance releases as soon as possible after they were discovered. Mr Gorman
also testified that he called engineering on occasions for the purpose of
letting engineers know of the defect thus ensuring it was
attended to in a
timely fashion. With respect to Mr Gorman, and mindful of the fact that he was
not cross-examined, that statement
is curious indeed. Logically, the grounding
of the aircraft would cease its operation while it was away from home base.
Therefore,
operations would have been notified immediately and a decision then
made to either send a maintenance engineer to the aircraft to
repair it; have an
engineer at the location repair the aircraft; or substitute another aircraft to
complete the operation.
FLYING IN ADVERSE WEATHER CONDITIONS
– ICING AND THUNDERSTORMS
- Flight
into known or expected icing conditions in an aircraft which is not equipped
with de-icing or anti-icing equipment is not permitted.
In fact, CAR 238
provides:
- Icing
conditions
(1) The pilot in command of an aircraft must not allow the aircraft to take
off for a flight during which the aircraft may fly into
known or expected icing
conditions, if the aircraft is not adequately equipped with either de-icing or
anti-icing equipment of the
type and quantities directed by CASA.
Penalty: 25 penalty units.
(2) An offence against subregulation (1) is an offence of strict
liability.
Note For strict liability, see section 6.1 of the Criminal
Code.
- The
reference to expected icing conditions in CAR 238 is a reference to
forecast icing conditions. Icing conditions will be
known if aircraft have
reported experiencing icing at particular flight levels in particular areas.
Therefore, as I understand CAR 238,
the pilot in command must not take off
for a flight where that flight’s track may result in flight into an area
where icing
has been reported or where it has been forecast, if the aircraft is
not equipped with either de-icing or anti-icing equipment. The
build up of ice
on an aircraft can be rapid and it affects the performance of propellers and the
airframe to such an extent that
it may result in severe degradation of aircraft
performance and a dangerous situation could arise where altitude cannot be
maintained.
- Issues
regarding flying into icing conditions seem to have arisen in about August 2008
when three pilots, Mr Sill, Mr Sonter and Mr
Kristian Kauter, refused to
take-off from Bourke due to forecast icing conditions. In his affidavit of
5 October 2010,
Mr Hanley said he spent a great deal of time on the
telephone to those pilots explaining that the precursors to icing are
visible moisture (clouds) at or below freezing temperature (at particular flight
levels). According to Mr Hanley, Mr Sill agreed
with him that those conditions
did not exist as far as could be seen at Bourke and he was confident the
conditions were safe. However,
Mr Sill did not want to disagree with the other
two pilots. He said that eventually Mr Sonter and Mr Kauter realised there was
a
band of several thousand feet in which they could safely operate. He said he
explained to those pilots methods of avoiding icing
conditions in case the
weather conditions deteriorated.
- Mr
Hanley said he was acutely aware of that date because another experienced pilot,
Mr Michael Brett, together with himself, had a
trip into the same region. He
said the conditions were good and he could not understand how the actual
conditions or the forecast
would have prevented any pilot from flying on the
grounds that they might encounter ice. Mr Hanley said he realised he needed to
educate particular inexperienced pilots in the company about icing. He
therefore asked one of the senior pilots, Mr Brown, to arrange
a pilots meeting
which was held on Sunday 26 October 2008.
- Mr
Hanley said that at the meeting, he discovered that pilots had a limited
knowledge of icing conditions and in order to improve
their knowledge, he
organised several meetings between experienced and inexperienced pilots to
prepare standard operating procedures
on problem routes.
- Mr
Siewert also attended the 10 August 2008 meeting. His affidavit of
4 September 2010 simply repeats what Mr Hanley said
in his affidavit.
Mr Siewert also said that by the following year when icing again became
prevalent, he had arranged for the aircraft
allocated to those routes where
icing conditions were commonly encountered, to be fitted with anti-icing
equipment.
- In
his oral evidence, Mr Hanley said that as a result of the pilots’ meeting
on 26 October 2008, he produced a document called
Pilot Briefing Notes for
the Cooma – Bankstown Run. In that document, Mr Hanley suggested the
following options:
- (a) plan to fly
above the cloud layer if the forecast indicates this is an option in terms of
being able to safely and legally climb
and descend; or
- (b) plan VFR
along the highway via Goulburn, if the cloud base indicates that this is
sensible.
- These
options were qualified by Mr Hanley stating that there was always an escape
route, by turning back or diverting to an alternate
airfield. Mr Hanley also
added a final paragraph indicating that if in doubt, the best way to proceed was
to phone him to discuss
the issue. He also suggested pilots should recognise
their personal limitations (presumably based on experience). Mr Hanley said
those procedures where reinforced at every pilot induction. He said after the
publication of his briefing note, the pilots settled
down although the briefing
notes seemed to work more often with new pilots and less often as pilots became
more experienced in the
company. Mr Hanley suggested that less experienced
pilots did not properly analyse or see the availability of opportunities to
analyse
the forecast in order to identify the extent of any restriction which it
might impose. He also said that once all of this was explained,
the pilots
slowly seemed to accept his suggestions.
- In
cross-examination, Mr Hanley agreed that one of the alternatives to flying at
levels where icing might have been forecast was to
fly VFR. Mr Hanley said that
was another opportunity to stay out of icing conditions. He denied that the
pilots queried why they
should fly VFR when they were IFR rated. Mr Hanley
denied that saving money as a result of lower navigation fees was one of the
motivators for suggesting VFR flight.
- In
cross-examination Mr Siewert acknowledged that he was present at the pilots
meeting of 26 October 2008. He was referred to a statement
made by a pilot, Mr
Rajesh Sabapathy, regarding flying in icing conditions. He was asked whether he
observed Mr Hanley ridiculing
Mr Sabapathy and he answered no. Mr Siewert
also denied that he expressed the opinion that pilots should get airborne, have
a look to see what the extent of the icing was and, if the icing became too bad,
to return to Bankstown. Mr Siewert was then asked
what was discussed and he
said:
Look outside the box; are there other options available? For instance, flying
below the icing level. And I think the suggestion was
made that if the
conditions are deteriorating and you get into icing, you can always turn back,
because you know the area you came
from had no icing condition.
Mr Siewert said that the approach he suggested
was totally legal. Mr Siewert explained that what he was attempting to
convey was that if icing was forecast, it did not mean that pilots could not
take off. Mr Siewert recalled Mr Bradley going onto a computer in the
pilots’ room and printing out CAR 238 dealing with
flying into icing
conditions, which he quoted from. Mr Bradley had indicated that Mr Siewert was
not impressed. When asked about
this, Mr Siewert simply said he didn’t
argue about regulations.
- Mr
Sill said he was present at the meeting of 26 October 2008 and that flying into
icing conditions was discussed. Mr Sill recalled
Mr Bradley printing out a copy
of CAR 238 dealing with flying in icing conditions and he read it out to
the persons present
at that meeting. He said that Mr Hanley and Mr Siewert
did not respond to the regulation but simply said that: You can go and have a
look. You can replan ... . Mr Sill said although it was possible to
replan, he was of the view that the rule insisted a pilot cannot take off into
known or forecast
icing conditions. He recalled Mr Hanley suggesting that the
pilots could fly at a lower altitude for the route, and he agreed with
that.
Nevertheless, although Mr Sill said he could not remember the details of the
discussion, he recalled that Mr Hanley had what
he described as an apathy to the
regulation.
- Mr
O’Keefe was referred to flying in icing conditions and he was asked if he
understood the company expectation regarding flights
into such conditions.
Mr O’Keefe said that the company expectation was to leave the onus on
the pilot to make the decision
with respect to safety and adhering to the rules,
but he said that in his opinion there was underlying threat to try and do the
job,
to try and get the job completed no matter what. When asked how that
threat manifested itself, Mr O’Keefe
said:
If I – I sometimes had issues with weather and I would call up
operations or the chief pilot and in my opinion the company,
you know, always
said to me, Oh, try and – you know, go out there and try and do it and if
not come back.
- Mr
O’Keefe also gave evidence about flights from Bankstown to Canberra and
Cooma. He said there were a few occasions when there
were known icing
conditions in the area and, after ringing operations and telling them that he
couldn’t depart Canberra or
Cooma because of the icing conditions, he said
there was pressure to go down the valley quite low to get underneath the cloud.
He
said in his opinion that wasn’t safe so he decided not to do it,
although the pressure to do it was there. He did not attend
the meeting of
pilots on 26 October 2008.
- Mr
O’Keefe said that he did help Mr Hanley produce a document which looked at
alternative routes for the fight from Bankstown
to Canberra to try and achieve a
lower safe altitude. He looked at calculating a lower safe altitude using
different methods and
different routing options. He suggested the difference
was a couple of hundred feet. He said although he assisted Mr Hanley
to
produce the document, he did not think it was used by any of the pilots. He
said they made their own decisions on the day. He
agreed that pilots were not
instructed to fly in accordance with Mr Hanley’s document regarding flying
in icing conditions.
- Mr
Bradley said he was present at the 26 October 2008 pilots’ meeting. He
said approximately 10 pilots attended the meeting.
The meeting concerned a
particular pilot, Mr Sabapathy, as a result of him refusing to fly in icing
conditions. Mr Bradley said
that the aircraft allocated to any particular task
was the responsibility of Mr O’Brien, who headed up the operations group.
Mr Bradley said that Mr Hanley explained to the pilot group that they should be
looking at the commercial aspects of trying to get
the job done. He said, in
particular, the pilots should go out and have a look at the weather. He then
said:
Pretty much if we are picking up too much ice, turn around and come back.
Despite the fact that, you know, the aircraft wasn’t
equipped to be in
that position in the first place.
- Mr
Bradley was asked if he had concern about just going up and having a look and
seeing if there was any icing accretion on the airframe. Mr Bradley replied
absolutely. He said that the idea put forward by Mr Hanley was that
quite often the weather forecast was inaccurate and usually overly conservative
when forecasting the extent of icing. He said the fact that he brought to Mr
Hanley’s attention CAR 238 was unwelcome
and that it met with an
uncomfortable silence at the time. He described Mr Hanley’s and Mr
Siewert’s response as not impressed. In his opinion, Mr Hanley and
Mr Siewert were not impressed about the fact that he challenged the statement
that they should go and
have a look. He said that Mr Hanley did most of the
talking and in his opinion, Mr Hanley was trying to impress Mr Siewert.
He
kept talking over the top of Mr Bradley while he was trying to discuss the
regulation and how it affected the statement
he had made about going to have
a look. Mr Bradley said that the voices became louder and louder and
reached a point where he said he had had enough and he walked out of
the
meeting. Mr Bradley said he didn’t discuss the issue of flying into icing
conditions with Mr Hanley subsequently. He
reached the conclusion that if one
disagreed with Mr Hanley, there was no point in discussing anything with him.
He deemed Mr Hanley
to be unapproachable on matters where he was in
disagreement.
- Mr
Bradley confirmed that Mr Siewert said very little at the meeting. Mr Bradley
said Mr Siewert spoke about the times when he was
flying in the 1970s but he did
not indicate that he was directing the pilot group about what should or what
should not happen. He
said that all came from Mr Hanley. According to
Mr Bradley, Mr Siewert recounted his flying time in the Kimberley region in
the 1970s and that the pilots then had a different mindset, basically to get the
job done. When it was put to Mr Bradley that his
criticism of Mr Hanley was
that although he professed at times to be doing things by the book, his
suggestions about go up and have a look were not by the book, Mr Bradley
agreed. He said that Mr Hanley professed one thing but then would tell you
something else
which was totally contradictory.
- In
cross-examination, Mr Langmead referred Mr Bradley to the memo Mr Hanley had
produced regarding flying on the Bankstown –
Canberra – Cooma run.
Mr Bradley confirmed that he could not recall having seen the document but
believed he would have.
- Mr
Langmead put to Mr Bradley that the fact that icing was known or forecast did
not necessarily preclude the flight of an aircraft
which did not have anti-icing
equipment. Mr Bradley did not disagree with that. When Mr Langmead,
referring to Mr Hanley’s
memo, read to him that a pilot could either plan
to fly above the cloud layer if the forecast indicated that this is an option in
terms of being able to safely and legally climb and descend, Mr Bradley
explained that if you have a freezing level, at some stage
you have to climb
through it and you have to descend through it on the way down. He said the
problem with that option was you didn’t
know what the weather would be
like at the destination. You could get stuck on top of the freezing level and
then you had to descend
through the icing band because there was no other
option. Although Mr Langmead suggested that was the reason not to take the fly
on top option, Mr Bradley said that the option was simply untenable because the
pilot did not know whether he could descend without
flying into icing.
- Mr
Langmead then suggested that the alternative was to plan VFR at a lower
altitude, staying below cloud and below the icing level.
Mr Bradley pointed out
that there was a requirement to remain 500 feet above terrain. There was no
lowest safe altitude involved
when flying under the VFR. He said the problem
with this option was that he was unfamiliar with the terrain because he
didn’t
operate at low altitude during the summer months and without
experience at those low altitudes, he would not put himself in that
position.
However, Mr Langmead suggested that Mr Hanley had encouraged pilots to fly the
lower routes in summer to become familiar
with the terrain. Mr Bradley simply
indicated he refused to do that.
- Mr Langmead
then directed Mr Bradley to CAR 238 and his statement that you cannot
even take off if there is known or forecast icing conditions which the aircraft
is not approved to be operated in. Mr Langmead pointed out that the CAR
referred to not allowing the aircraft to take off for a flight during which the
aircraft may
fly into known or expected icing conditions. Mr Bradley insisted
that those were the conditions that presented themselves on the
day that Mr
Sabapathy refused to operate. He also said that Mr Sabapathy was chastised by
Mr Hanley for making the decision, both
at the meeting and prior to that. When
asked how he knew about the chastisement prior to the meeting, he said that Mr
Sabapathy
had told him so. Mr Bradley acknowledged that he had no
knowledge of the weather conditions in which Mr Sabapathy refused to
fly out of
Bourke.
- Mr
Bradley was then taken to the final paragraph of Mr Hanley’s memo and
asked whether that was sound advice. Mr Bradley responded:
On the surface,
it is. He said it was like treating the pilots as if they had no idea how
to conduct their operation. He also referred to Mr Hanley’s
statement
that the pilot might agree that someone else should fly instead and said:
Now, look, if you can’t do the job, why would anyone else be able to do
it legally? He said he took that to be an insult. In cross-examination, Mr
Bradley agreed that his main complaint about flying into icing conditions
was
with Mr Hanley, who was the chief pilot of Skymaster at that time. His
relationship with Mr Myles and Mr Donoghue was quite
different. Although
Mr Bradley also made statements about the safety culture of Avtex, the basis for
that opinion was not clear
nor was Mr Bradley’s expertise in offering that
opinion. I do not place much weight on that.
- Mr
Sonter also gave evidence that he was at the pilots’ meeting on
26 October 2008. He said the meeting lasted almost
three hours. He
left the meeting with very low moral, feeling that the company was not looking
after the best interests of its staff
and in particular the pilots. He recalled
Mr Siewert and Mr Hanley being at the meeting. He said that the issue of
flying
in icing conditions was discussed as well as pilot remuneration.
- Regarding
the icing problems which occurred on the Bankstown – Canberra –
Cooma run, Mr Sonter said that having regard
to lowest safe altitudes (which are
quite high due to high terrain on these routes) and icing problems, pilots were
regularly grounded
at Canberra or at Cooma. This had an effect on the contracts
that Avtex had with Toll, the freight company, because the freight
was not being
delivered. He said from his perspective, there was pressure from Toll on Avtex
and that pressure was then placed onto
the pilots to get the work completed. He
said the discussion involved the possibility of other ways of completing the
task, including
flying VFR or flying a different route to get to the destination
to avoid the higher lowest safe altitudes.
- Mr
Sonter said he recalled discussions about the CAR regarding flight in icing
conditions and the fact that pilots must not take off
where icing conditions
existed. He explained that it was not a case of take off and have a look
but that pilots could not take off at all. He said he felt, like a few of the
other pilots, that they were fighting a losing battle.
Mr Sonter recalled that
Mr Bradley was vocal at that meeting. He said that he didn’t say a word.
He agreed that Mr Siewert
was at the meeting but was not sure if he was there
for the entire meeting. He recalled him being present when icing issues were
being discussed. When asked if Mr Siewert said anything, Mr Sonter said a
couple of questions from pilots were put to Mr Hanley
and it appeared to him
that Mr Hanley was upset by those questions. It looked as if he would have
preferred to have answered the
questions without Mr Siewert being present. I
understood that to mean Mr Hanley appeared uncomfortable answering the questions
in
the presence of Mr Siewert.
- In
re-examination, Mr Harvey asked Mr Sonter whether he considered the view
expressed by Mr Hanley at the pilots’ meeting regarding
icing to be his
knowledge of the rules and their application. Mr Sonter said that Mr Hanley
attempted to push his opinion regarding
icing, although he and Mr Bradley
disagreed. He said that Mr Bradley spoke for the other pilots and he
recognised that other
pilots were uncomfortable with what was being said. Mr
Sonter did not believe that Mr Hanley’s knowledge of the rules
was
superior to anybody else at the meeting.
- The
issue of flying aircraft not equipped with anti-icing equipment when icing
conditions were known to exist or were forecast to
exist raises difficult
problems from a pilot’s perspective. While I have no doubt that Mr Hanley
was not simply expressing
his views, but also the views of Mr Siewert because
clearly his imperative was to find alternative ways of completing the task, it
should have been apparent to Mr Hanley and Mr Siewert that ultimately the
decision should be made by pilots without interference
from either of them.
What the pilots were doing was not unsafe and in fact, even if they had erred on
the safe side, it should not
have been the cause for complaint or admonishment
if that in fact occurred.
- I
am disturbed by the expression Mr Hanley is said to have used, not only on this
occasion, but in relation to flying in the vicinity
of thunderstorms, that the
pilot should go and have a look. As far as icing is concerned, you
cannot see icing until you begin to observe its accretion on the airframe. In
other words, it has
nothing to do with looking but rather going up to
test the environment to see whether in fact icing conditions do exist where they
may have been forecast.
That is unacceptable from a safety perspective and it
is in breach of CAR 238. The suggestion that the pilots should attempt
to
fly above cloud thereby avoiding the icing conditions is also an unsafe
procedure. As Mr Bradley pointed out, one needs to subsequently
descend and, if
the forecast conditions include cloud and freezing levels at lower altitudes, it
is almost certain that an aircraft
will experience icing on descent.
Furthermore, weather forecasts describe the extent of cloud cover in Octas.
Therefore, if the
weather forecast indicates 8/8 cloud cover at or towards the
destination aerodrome, there is absolutely no purpose in planning at
a higher
altitude. As to flying at low level beneath the cloud cover and under the VFR,
that also has increased hazards.
- To
begin with, aircraft flying under the VFR are required to keep a lookout to
remain separated from other aircraft. They do not
have the benefit of radar
separation. There is also a problem with low and descending cloud over hilly
terrain. The base level
of clouds can alter significantly and over a very short
space of time. The distance from cloud in these conditions can be deceptive.
Aviation safety reports are replete with incidents of pilots flying into hills
after they had inadvertently entered into cloud at
low level. One also needs to
ensure that there is sufficient room to turn through 180 degrees should that
become necessary. However,
it is also possible for the return path to become
blocked by descending cloud at lower levels, thus prohibiting an escape route.
Finally, visual navigation at 500 feet is a skill which needs to be learned and
regularly practised. The pilot’s field of
view is substantially decreased
and map reading at that altitude can be quite difficult. This is something of
which I have had personal
experience as an instructor pilot teaching trainee
pilots to navigate at low level. Without experience, those pilots easily become
disorientated and uncertain of their position.
- Mr
Gorman, in his affidavit of 12 September 2010 said that he conducted freight
flights from Canberra to Cooma during winter when
there was often icing
forecast. He said he was never pressured by the management of Skymaster or
Avtex to conduct or continue those
flights when the aircraft would enter
forecast or known icing conditions. However, as is evident from that statement,
it discloses
a misunderstanding of CAR 238. The prohibition relates to
flights which may enter forecast or known icing conditions. Mr Hall
in his
statement of 10 September 2010 states that Mr Hanley instructed him not to fly
into known or forecast icing conditions and
that if that occurred inadvertently,
he should immediately descend to the lowest safe altitude in the area or do a
180 degree turn
to exit the icing conditions. He said that no one in the
management of either Avtex or Skymaster encouraged him to fly into known
or
forecast icing conditions in aircraft that were not equipped for those
operations, nor was he chastised for not doing so. Mr
Christiaan Mulder, in his
statement of 10 September 2010, also said he was never forced to fly into
icing conditions whether
known or forecast, nor was he chastised for not doing
so. However none of those pilots explained their understanding of CAR 238
and whether the memo prepared by Mr Hanley assisted them in operations which may
involve icing conditions.
- A
number of pilots also described operations in the vicinity of thunderstorms and
the company expectations when such weather conditions
existed. In his
evidence-in-chief, Mr O’Keefe gave an example. He had landed at Wagga one
night and there was a line of thunderstorm
cells coming from the west and
heading east. These cells were not going to pass for the next hour or two. He
said this happened
at 11.00pm. He had been on duty for about 12 hours at that
time and in his opinion, it was too dangerous to leave Wagga for Bankstown.
The
aircraft was not equipped with weather radar or anti-icing systems.
Mr O’Keefe said he rang Mr Hanley and expressed
his concerns and he
also expressed those concerns to operations. He thought it was best to stay
overnight in Wagga to let the thunderstorms
pass. In any event, he was feeling
tired. He said that Mr Hanley said to him: Go out and have a look and if it
doesn’t look good you can always come back. He said that was the kind
of pressure he faced. Mr O’Keefe also said he was tired because the
weather had been coming in all
day and he had already conducted about seven
instrument approaches. He knew he was fatigued because he was missing a few
items when
going through checks but he picked them up on the check list.
- Mr
O’Keefe said he took off and tried to go north to track around the
thunderstorms. By that time the thunderstorms were about
10 miles east of the
airfield. Shortly after takeoff, he experienced lightning right in front of
my face. Mr O’Keefe deemed it not to be safe and returned to
Wagga. He said he did not have a lightning strike although he had
lightning
directly in front of him. He said there were no adverse consequences as a
result of his actions on that night and he was
not criticised for returning to
Wagga. However, he described the nature of the pressure he felt was being
placed upon him to try
and return to Bankstown. He said:
Like, you ring up operations and they huff and they puff and they say,”
Oh, gees, you know, try and come back.” And then
I will ring up the chief
pilot and I’d say “the weather is no good.” And he would say,
“Well, why don’t
you go up towards the north.” And I knew
– I pretty much knew 95% that it wasn’t – it wasn’t a
viable
option, however, I did try and track to the north and get around it and
eventually I came back.
When Mr Langmead
suggested to Mr O’Keefe that the aircraft was never at risk,
Mr O’Keefe agreed. However, the fact
that Mr O’Keefe
experienced lightning directly in front of him which caused him to turn back to
Wagga does not sit comfortably
with that answer. Having experienced a lightning
strike while airborne, I am able to say that it can cause considerable damage to
an aircraft, particularly to the avionic and electrical systems. That would be
extremely undesirable on a dark night with weather
close by. Mr O’Keefe
also explained that lightning, although occurring within a thunderstorm, can go
from air to ground or
air to air. He understood that a minimum clearance around
a thunderstorm should be 10 nautical miles at bare minimum. There is
often
severe turbulence associated with and in the vicinity of thunderstorms. This
creates additional hazards. Nevertheless, Mr
Langmead suggested to Mr
O’Keefe that he was having a bit of a whinge. Understandably, Mr
O’Keefe disagreed. Mr O’Keefe said that there was always pressure
to try and get the job done.
- Mr
Bongiorno also described an incident which involved thunderstorms. He said that
he had flown from Coffs Harbour to Lismore and
had to track a few miles left of
his planned track to get around fairly severe thunderstorms. He said he was
down to around 500
feet AGL and he was experiencing fairly serious weather.
He just managed to get into Lismore and dropped a patient off. He then
contacted operations and said there were thunderstorms around,
that he would
assess the weather in the next hour or two to see whether he could get back but
he would not be going anywhere at that
time. After a couple of hours, he saw a
line of thunderstorms which were constantly building and dissipating along the
coast through
to inland for a few hundred miles. He told operations that he
would not be returning but that he was going to have some dinner and
then
re-assess the situation. He did not speak with Mr Hanley at that stage.
He said he returned to Bankstown the following
day.
- When
he returned to Bankstown he had a brief conversation with Mr Hanley in the
pilots’ room. Mr Hanley asked him where he
had been and he explained his
overnight stay in Lismore. He said Mr Hanley then left and he continued
completing the paperwork for
the trip. Mr Hanley came back shortly thereafter,
sat directly opposite him and asked why he had not contacted him when he was on
the ground in Lismore. Mr Bongiorno said he told Mr Hanley that he was
surrounded by thunderstorms and that he had made a command
decision. He said
Mr Hanley became aggressive and very angry. Mr Hanley said: I get paid
to make these decisions. You should have contacted me and I could have made the
decision for you, ... . Mr Bongiorno said Mr Hanley became very abusive,
pointing his finger at him and he said: Its pilots like you that make Dieter
want me to go out and get fucking pilots that will fly through weather.
- Mr
Bongiorno also said that flying when weather conditions were unsuitable,
particularly icing conditions, was talked about by the
pilots and often
discussed. In particular, they discussed what was meant by the phrase go up
and have a look which was frequently used by Mr Hanley. When asked
what he understood by the phrase, Mr Bongiorno said that his understanding was:
no matter what the conditions were you should get airborne with a view to
successfully completing your flight. He also explained that he was
uncertain as to how one would actually have a look, because once in bad
weather or in conditions where you can’t see, you are there and stuck, so
he didn’t agree with the
proposition that he should go up and have a
look. When Mr Bongiorno was asked whether, if there were thunderstorms
overhead and around the airfield, the pilot could go up and have
a look, he
explained that the company operations manual clearly stated that a pilot shall
not depart an airport in the vicinity of
thunderstorms.
- Mr
Sonter, in his evidence-in-chief said that he had many discussions, including
some fairly heated ones, with Mr Hanley about
thunderstorms. He said,
relying on his experience, he was determined to stand his ground and he would
not take off with thunderstorms
in the vicinity of an aerodrome. Despite that,
Mr Sonter said Mr Hanley’s belief was you should be able to take off and
have
a look and then, if necessary, return. Mr Sonter said that even if you did
that, you had about one hour’s fuel to burn before
being able to get back
to maximum landing weight. While Mr Quinn objected to this evidence because it
had not been put to Mr Hanley,
I allowed the questioning to continue on the
basis that Mr Hanley could be recalled if he believed that was necessary.
- Mr
Sonter also said that in the course of the particular conversation with
Mr Hanley regarding thunderstorms, which he had by
telephone, there was a
blackout at the airfield which he was at and he used that as an excuse for not
taking off, as he feared for
his employment.
- Mr
Latchman also recounted an incident when there was a thunderstorm over Dubbo and
he contacted Mr Hanley telling him that he did
not have weather radar in the
aircraft and that he wasn’t prepared to take off in that weather. He said
that when he arrived
at the airport, lightning was striking the runway. Some
Regional Express aircraft had been diverted to Orange and he expressed his
concern to Mr Hanley about flying. When asked about Mr Hanley’s
response, Mr Latchman said he was told to go out there
and see what he can do.
He was told to take off towards the north and have a look and see whether the
thunderstorm would affect
his flight path. According to Mr Latchman, Mr Hanley
asked him how he knew it was a thunderstorm. He explained to Mr Hanley that
he
was looking outside at the time and lightning was striking the runway. Mr
Latchman believed that Mr Hanley understood he
was looking at a weather
radar on a computer screen and that’s why he raised the question. He said
that the cloud base at
the time over Dubbo was around 600 feet with a visibility
of about 1000 metres.
- Mr
Latchman also had discussions with Mr Siewert about flying in adverse weather.
He said that Mr Siewert told him: back in the days we never used to have
weather radar so, you know, why are you making the weather a bit of an
issue. That, you know, we used to fly without radar or anything like
that, so why can’t you go? Mr Latchman responded by saying that was
fine when Mr Siewert was flying but he was not prepared to put a nurse and
patient in those
kinds of conditions and he was not prepared to go.
- In
cross-examination it was put to Mr Latchman that Mr Hanley was respecting his
authority as pilot in command and that he didn’t
feel the need to file an
incident report, make a complaint or ring CASA. Mr Latchman said that he did
tell the chief pilot and he
also told the safety manager of the company.
However, by that time, he said he had been threatened with losing his job as a
result
of a previous incident, which I have referred to below, and he
didn’t know if he was going to get a call on the following day.
When it
was put to Mr Latchman that nothing in fact happened regarding his employment,
he agreed, and said that it was as if nothing
had happened. Mr Harvey, in
re-examination, referred to Mr Latchman’s evidence that Mr Hanley was
a stickler for the
rules. He asked Mr Latchman how that was consistent with his
request to take off and see which way the thunderstorm was going and
how it was
developing. Mr Latchman agreed that was not consistent but he described Mr
Hanley as having a practical approach. As
chief pilot, he needed to get the job
done safely and he took a practical approach when trying to get the job done, as
long as rules
were not broken.
FATIGUE
- The
FRMS was developed following trials in late 2001. It was designed to replace
the existing requirements dealing with flight and
duty times set out in
CAO 48. Since then, organisations approved to operate under the FRMS are
granted an exemption from compliance
with CAO 48. An exemption is only
granted if CASA is satisfied that the organisation is operationally capable of
working at
an equivalent level of safety to CAO 48. Generally speaking, it
is the duty of a flight crew member and an operator not to
permit a flight crew
member to operate an aircraft unless the flight crew member is free from any
fatigue, illness, injury, medication
or drug which could impair the safe
exercise of his or her licence privileges.
- Mr
Hanley was asked about the FRMS. He said he had no direct experience with that
system although it had been in development for
many years in other companies.
He did not have any particular training on how to develop and use the FRMS. He
made enquiries of
CASA and was told that the company had to provide its own
in-house training. He inherited the system as it was in place prior to
his
appointment as the chief pilot of Skymaster. In effect, the FRMS allowed
Skymaster to manage its pilots’ levels of fatigue.
Mr Hanley said that
all of the pilots who joined Skymaster were given one ground school session on
the FRMS. He referred to pilots
who were previously flying for Avtex and who,
in 2008, commenced flying with Skymaster. Mr Hanley said he understood his role
in
fatigue management was total supervision on a day to day basis and to provide
monthly reports. He also monitored pilots’ understanding
of fatigue
limitations and that they had the necessary information for preparing their FAID
scores. Mr Hanley said that the
FAID scores or the peak fatigue scores
were examined and considered before rostering a pilot. He also said that
fatigue risk management
had become an aspect of recurrent training. Mr Hanley
was asked whether he utilised other tools for determining if a pilot should
be
rostered for duty. He said he would check the pilot’s demeanour regarding
signs of fatigue, his performance, his number
of duties over a period of time,
his number of days off and all of the factors which can provide relief from
fatigue. When asked
what he would do if a pilot reported that he was too tired
to take on an extra flight or particular flight, he responded that’s
it, that’s what we’re looking for. He said that if a pilot said
that, it had to be accepted. Mr Hanley was then taken to an email which he sent
Mr Callegaro on 4 June
2010.
- Mr
Callegaro had what appeared to be an extremely busy evening during which he had
to replan his flight on a number of occasions.
He needed to refuel a number of
times. Because of the bad weather and the fact that he was flying at night in
IMC, he conducted
three NDB approaches to various aerodromes due to heavy rain
and low cloud. In the course of the trip, he arrived at Williamtown
and planned
to return later that night. He missed a NOTAM indicating Williamtown was going
to be closed later that evening. On
his way back to Williamtown, air traffic
control informed him that Williamtown was closed. He diverted and returned to
Bankstown.
After completion of the flight he had some dinner on the way home
and he got to bed after 2.00am. The following morning, between
10.00am and
11.00am, he received a call from operations asking him to do a flight later that
day. He said he was fatigued an unable
to work on that day.
- Mr
Hanley said in cross-examination that the persons who tasked pilots were the
operational co-ordinators who were employed by Avtex.
They were headed up by Mr
Ron O’Brien. Mr Hanley agreed that his communications with operations
generated interest in the
matter and therefore he asked Mr Callegaro for a
report.
- When
asked whether he recognised that some issues may have arisen from that report
which called for attention by him, he agreed.
He said that a report about
fatigue, like that provided by Mr Callegaro, should have generated a fatigue
occurrence report from the
pilot and in fact, he perhaps should have prepared
the report. Mr Hanley agreed that the operation’s co-ordinator
should
not have called Mr Callegaro early that morning.
- Mr
Cox, a FOI with CASA, said in his witness statement made on 16 August 2010 that
Skymaster’s FRMS required a report and an
investigation into the
circumstances described by Mr Callegaro.
- Mr
Cox also referred to an email Mr Hanley had written to Mr Siewert dated 11 June
2010. Relevantly, Mr Hanley said:
Just a note to let you know that for the last few months I have been
experiencing a workload that is preventing me from doing my job
correctly, and
there seems to be no end in sight.
A great deal of my regular required duties keep getting put off while I try
to keep up with recruitment, dealing with incidents, and
the daily demands
required to do my job as the company seemingly does more work, then expects me
to do even more line flying to take
up the slack.
A breakdown of my flight & duties in just the last 30 days shows 56.7
hours total flight time (includes ICUS), with 34.1 hours
of those line flying,
in 213.4 hours of duty, with a “two day break” being a rarity. From
my experience these hours
are unsustainable for a chief pilot in this size
company. My statutory duties are suffering.
...
Further, my workload at present is causing me to experience the effects of
cumulative fatigue, and robbing me of the patience to perform
my duties to a
high quality and with the diligence required to withstand close scrutiny in the
future. In my experience, the excuse
“I was just too busy” will not
be acceptable if my responsibilities are not carried out.
Therefore to continue like this would be a recipe for disaster.
The solution is for me to make myself unavailable for line flying until
further notice. I will still be available for ICUS, and I
shall re-assess when
I have gotten back in control of my statutory required
duties.
- After
reading this letter, Mr Cox said:
I have formed the opinion that the chief pilot’s workload is
overwhelming him and has been for some time. As such I have formed
the
additional view that there are an insufficient number of suitably qualified
personnel within the organisation to enable safe
flight operations as required
by CAA s 28(1)(b)(i) and (iii).
- Mr
Hanley was also asked in cross-examination whether any of the nurses on the
medical flights put pressure on pilots to take on additional
work. Mr Hanley
said no pilot ever came to him saying nurses were putting pressure on them.
- In
his oral evidence, Mr Cox said that in his opinion, Avtex’s FRMS which was
in place at the time was not functioning properly.
It had not kept up with
emerging fatigue signs and Avtex had not modified its system accordingly. He
noted, by looking at the whiteboard
in the chief pilot’s office, that
every pilot on that board had exceeded the 12 month limit for a recurrency
training in the
FRMS. He could not find any evidence of internal auditing or
checking which was required by the system. Mr Cox was concerned about
the fact
that Mr Callegaro’s incident regarding fatigue was not investigated
as was required under the FRMS. He regarded
that as a weakness in the system.
Mr Cox also pointed to an incident involving a pilot, Mr Messner, where there
was a letter of
complaint by a customer to the company indicating that Mr
Messner was up at 7.00am on a particular day and they arrived back at Bankstown
at 11.00pm that day. That, according to Mr Cox, indicated he was entering
a high risk area of personal fatigue due to sustained
wakefulness. He believed
that should have triggered an investigation into the circumstances of that
period of duty. There was no
evidence of any investigation.
- Mr
Cox was also asked about the letter Mr Hanley wrote to Mr Siewert on
11 June 2010. Mr Cox said: It seemed to be a – almost a cry for
help. He described Mr Hanley as a person with multiple responsibilities and
that he was not achieving his objectives in quite a lot of them.
This affirmed
Mr Cox’s belief that there were insufficient key personnel in the
organisation at the time. He said he did
not discuss this with Mr Hanley then
as he found him quite defensive and very prickly when he zeroed in on a
problem and debated it with him. He said that Mr Hanley provided responses
which attempted to rationalise
a number of problems and that he was
argumentative. Mr Cox was asked whether Mr Siewert was present on any occasion
when Mr Cox
found Mr Hanley to be defensive or prickly. Mr Cox said that when
the audit report was tendered around about 19 July 2010, Mr Hanley
pretty
much exploded and had to be calmed down by Mr Siewert. Mr Cox said that he
issued four RCAs dealing with the FRMS and he pointed out that in his opinion,
the RCAs were designed to try and
help an operator. Mr Cox suggested that he
could have written fewer RCAs about the FRMS but it would have been easier for
the company
to respond where individual issues needed to be addressed. Mr Cox
expressed some concern about the fact that operations personnel were tasking
pilots for duty when those pilots had not undertaken FRMS yearly training.
- In
cross-examination Mr Siewert agreed that Mr Hanley was required to perform
incident investigations under the FRMS.
- Mr
Weeks, in his evidence-in-chief, explained that the FRMS being used by
Skymaster, and presumably Avtex, was the outdated FMS.
He had refused to sign
an exemption in October 2007 for the reissue of Avtex's FRMS. Mr Weeks said the
company's FMS had not been
fully upgraded to a FRMS and therefore he was not
prepared to reissue the exemption from compliance with CAO 48. Instead, he
substituted
the standard industry exemption. Mr Weeks explained that the
initial FMS relied heavily on a FAID score. However, the further development
of
that system required the establishment of an open reporting process and level of
trust between the pilot and the operator. When
a pilot stated that he was too
fatigued or could not do the job, the operator simply responded in a positive
and proactive manner
and assigned another pilot. There should be no retribution
for a pilot stating he cannot do a job. That should occur irrespective
of
whatever the FAID score might have been.
- In
cross-examination, Mr Weeks was asked whether as a result of the July 2008 audit
he could recall anything that suggested a problem
with pilots or operational
staff working at normally high levels of overtime or otherwise showing signs of
fatigue or overwork.
Mr Weeks referred to the fact that one of the conditions
placed on the AOC following that audit was that flight and duty times be
kept in
hard copy because CASA had difficulty accessing the flight and duty times and
there were inconsistencies in those times.
In fact, Mr Myles attempted to
explain that there may have been some tampering with his records.
- Mr
Sonter was asked in his evidence-in-chief what he understood was the system for
pilots to manage their fatigue levels. Mr Sonter
responded that there was no
system. He said:
you’re available for work as often as possible
and that if you don’t turn up... [or if] you say no or decline to work,
well, then you're looked down upon in terms of future work.
He also said:
They used a fatigue management system which – it’s possibly not
my place to comment on how the Civil Aviation Safety Authority
approves these
systems, but they’re definitely not for the interests of pilots. They seem
to be more for the interests of companies,
and companies use them to their
absolute... advantage... .
This is exactly what the Avtex/Skymaster companies used it
for.
- When
asked what he meant by that, he said that pilots were scheduled to work long
days. Pilots were required to be on standby for
work every day. He said pilots
were required to make known to the company their availability at the beginning
of each month in respect
of the days which they could work. Pilots would expect
a phone call on the day prior to, or a few days prior to, work being allocated
to them. Then the pilot could expect to work to the maximum of the fatigue
system on those days irrespective of how tired the pilot
might feel. The
company (probably Skymaster) on a couple of occasions in his case,
frowned upon him using his description of fatigue as a reason for not wanting to
do more flying
or not wanting to fly on the following day.
- Mr
Sonter described how the FMS worked. He said that after a day's flying a pilot
would fill out the duty time and also the flying
time; and a computer program
would calculate the fatigue score. He recalled that a figure of 75 seemed to be
the cut-off limit.
That print out was then given to the operations personnel
although he did not know what they did with it. He also said that the
chief
pilot required a copy of those fatigue scores on a monthly basis. After
examining those scores, the chief pilot might discuss
that with a pilot where
there was a relatively minor exceeding of the limit. If it was major, he was of
the view that a report had
to be filled out for CASA. Mr Sonter said he could
not recall any meeting of pilots where fatigue was discussed. He recalled
having
discussions with Mr Hanley about fatigue and he also submitted a SMS
report regarding fatigue.
- Mr
Harvey asked Mr Sonter whether he had been chastised when he complained of
fatigue. He said he had and he provided an example.
He said he had finished a
day's flying, was tired but at 8 o'clock that night there was a voicemail on his
mobile phone to call
operations when he returned to Bankstown. When he
contacted operations, he was asked to fly the next morning. It was an early
departure
for a flight to Wollongong. He asked if anyone else was available and
was told there was no one. He calculated that he could have
the minimum sleep
per the FMS, which was five hours, so he decided to do the charter. Two
aircraft departed the following morning
for Wollongong. When he agreed to do
the charter, he did it on the basis that he would be put up in a motel room
during the day
to get some more rest because he believed that five hours sleep
the previous night would not be sufficient. This was regardless
of the fact
that in terms of the FMS, he could do the flight. However, when he arrived at
Wollongong and his passengers did not
turn up, he was able to return immediately
to Bankstown. He notified operations that he would be returning to Bankstown
and going
home to get more sleep. When he returned to Bankstown, he was asked
if he could do some medical flying. He refused. He said he
was followed into
the kitchen by Mr O'Brien, who said to him: Come on, mate, you can't expect
to do an hours flying and then just go home. Regardless, Mr Sonter said he
went home and he noted Mr O'Brien instructed the other operations personnel not
call him again for
work.
- Mr
Sonter also recounted another incident which was a flight to Maroochydore with a
stop at Port Macquarie. He said that he had done
a days flying up to
Maroochydore with the stop at Port Macquarie and then was tasked to do more
flying. This was medical transfer
work. He said he was tired and refused to do
any more flying except for actually finishing the flying that he was originally
asked
to do. The operations person called Mr Hanley who then spoke with him.
He told Mr Hanley he was tired, he was more than happy to
do what was originally
asked, but he did not want to do any more. He felt he had been put in an
awkward situation. Mr Sonter said
Mr Hanley did not make any comment but he
knew that he was being encouraged to do more flying. Mr Sonter said that in the
weeks
after that event, Mr Hanley called him on the phone and also had a meeting
with him in his office where he was told that he was costing
the company
money.
- In
re-examination, Mr Sonter mentioned that he followed the rules and that may have
upset operations personnel because they were trying
to get work completed. He
described Mr O'Brien's section as playing favourites when allocating work.
- Mr
Latchman said that while he worked for Avtex, he had an issue which caused him
great concern. He said the air conditioning system
in the aircraft was not
working and had not been working for about a week. He had been tasked to pick
up a patient, which he did.
He returned and had packed the aircraft up.
It was 5.00pm in the afternoon and a 42 degree day or thereabouts. He developed
a migraine after landing and said it was probably
due to the fact that there was
no air conditioning in the aircraft. About an hour and a half after landing, he
was asked to go back
and drop off a patient at a particular airport. He told
operations he was not feeling well, that he had a migraine, and that he
was not
going to do the task. Operations handed him over to Mr Siewert who was on the
line. He said Mr Siewert said to him: If I don't do the job then he'll get
another pilot in Dubbo tomorrow.
- Mr
Latchman asked him if that meant he was being fired. He said Mr Siewert
replied: That's all up to you. He said he kept asking Mr Siewert
whether he was fired and whether he had a job tomorrow. All that Mr Siewert
said was: Well, that's up to you, I just want another pilot in Dubbo
tomorrow. He said he went home and had a couple of hours rest, and feeling
slightly better, he eventually flew the task, about four or five
hours after he
was originally scheduled to do the trip.
- Mr
Latchman said he did not look at his fatigue scores at that time and he did not
think they were high because he had entered them
the night before. He said the
fact that he had developed a migraine was not reflected in his fatigue
score.
- Mr
Latchman also described another incident where, normally, operations would give
him one hours notice before being required to do
a trip. He did his standby at
home and the one hour notice would give him time to plan the flight, get to the
airport, pre-flight
the aircraft and be ready to take-off. On this particular
occasion, he was told to be ready in 30 minutes. He said that was not
adequate
time as he needed to refuel the aircraft. There were also weather
considerations at the time with a fairly significant
thunderstorm over Dubbo and
he said he was not prepared to take-off in those weather conditions. He was
then put on to Mr Siewert
who again said to him that if he did not get airborne
in half an hour or if he was not at the airport and ready to go in half an
hour
he would have to find another pilot tomorrow. He again asked Mr Siewert did
that mean he did not have a job tomorrow and whether
he was being fired. Mr
Siewert simply replied: That's all up to you.
- Mr
Sill gave oral evidence about the FMS in the course of working for Skymaster and
Avtex. In his opinion, the system was poorly
managed. He said that he had
numerous days flying aero medical work where he would do 10 hours flying in a
day in hot weather conditions
and the fatigue scores would not reflect his level
of fatigue. He said he would be flying on a number of days for lengthy periods
of time, get back to Bankstown, put the score in and it would come out at
something like 45. He could not work it out because he
felt very tired. He
said, for example, he might arrive back at Bankstown at 9.00pm and when he
registered his fatigue score, it
would say that he could be rostered for a
flight at 5.30am the following day.
- Mr
Sill was asked whether he was ever asked to do a flight when he felt that he
could not do it because of fatigue. He said he did,
and he recalled the
following flight. He said he was rostered for a freight run departing at 6.00am
from Bankstown to go to Dubbo.
He was to stay the day in a motel and depart
Dubbo at about 5.30pm. Just before climbing into the aircraft to depart Dubbo
that
afternoon, he received a phone call from Mr O'Brian from operations telling
him that he had a charter and asked him to accept the
work. Mr Sill said he
would and he asked where the flight was going to. He was told that it was to
depart at 8 o'clock going to
Hay. He said he would do it. Mr O'Brian then told
him that he would have dinner waiting for him. Mr Sill then realised that Mr
O'Brian was referring to the same day, the reference to 8 o'clock being 8.00pm.
Mr O'Brian then told him that there was nobody else
to fly the task. He told Mr
O'Brian that when he arrived at Bankstown he would put his times into the
computer to see if it was
legal for him to do the extra flight. When he arrived
at Bankstown and checked his FAID score, he found he was legal. Mr O'Brian
had
told him there was nobody else and he felt pressure to do the flight in order to
help the company. He said he recalled arriving
at Hay and thinking I will
never do that again. He said his fatigue levels were elevated due to his
early departure that day and although he tried to rest during the day, he
nevertheless
felt fatigued in the evening. He was concerned that the FAID
system and the company did not support him when he indicated his level
of
fatigue.
- Mr
Sill also gave an account of pressure put on him by one of the flight nurses.
He said he had a long day flying in bad weather
in New South Wales and was
descending into Port Macquarie. From Port Macquarie he had planned to go to
Williamtown and then return
to Bankstown. On the radio he heard a Regional
Express aircraft attempting an approach at Taree and then heard him conduct a
missed
approach stating that he was returning to Sydney. Mr Sill landed at Port
Macquarie and then the flight nurse informed him that there
was an extra patient
to pick up from Taree. He explained to the nurse that he understood they were
going to Williamtown and then
back to Sydney. The nurse told him that there was
another patient to pick up from Taree. He then said that given the bad weather,
the fact that it was night and that he had been flying all day, he felt he did
not want to do the flight to Taree as it was unsafe
and in any event, he was not
assured of a landing at Taree even if he made an instrument approach. He said
that the nurse told him
you don't have a choice. You have to follow
the direction of the company from operations. Mr Sill said that he told the
nurse that he was the pilot in command and that he would make the decisions.
While he was refuelling
the aircraft at Port Macquarie, the nurse stood beside
him and continued to ask him to do the flight to Taree. She told him that
he
would have to report to operations if he did not do the flight. He phoned
operations and spoke with Ms Lesley Kearns. Ms Kearns
said that was fine and
supported Mr Sill's decision to fly to Williamtown, where there was an ILS,
and then back to Bankstown.
Despite that, the nurse persisted. Mr Sill said
that he reported this conduct to the head nurse. Apparently Ms Kearns then had
a discussion with the nurse about the role of the pilot in command. There is no
evidence that this was taken up further at any meeting
of pilots or SMS
meetings.
- Mr
O'Keefe was also asked whether he had experienced any incidents where he felt
fatigued and yet was required to perform a particular
flight. He said he
recalled one incident where he came back from a flight and on arrival at
Bankstown, the operations manager came
out and said that he had to fly to
Lismore. Mr O'Keefe said he was tired and he did not really want to do that
flight. He said
he did not want to fly up to Lismore, and then come back to
Bankstown. He said he would fly to Lismore but stay overnight. Mr O'Keefe
said
that the operations manager pleaded for him to do the flight. There was no
other pilot available. He said the patient that
was to be taken to Lismore was
on a stretcher in the apron area. He said he felt sufficiently concerned for
the patient and thought
about it, given the weather conditions that night were
okay, and decided to do the flight. Nevertheless, he said he was pressured
into
doing the flight.
- In
cross-examination, Mr Langmead put to Mr O'Keefe that operations had not told
him to do it but rather they pleaded with him to
do it. Mr O'Keefe agreed.
Mr Langmead suggested that meant he had a choice. Mr O'Keefe agreed. He
said that implicit in
such a request was the fact that he could reject it and Mr
O'Keefe again agreed. Mr Langmead then suggested that was an example
of
operations recognising that the onus was on the pilot whether he complied and Mr
O'Keefe again agreed. Mr Langmead suggested
that Mr O'Keefe could have happily
turned down that flight and Mr O'Keefe said that he could have if he really
wanted to. However,
he said the pressure was there. If he did turn the job
down then he might not get called for work for the next couple of days or
up to
a week because of what pilots referred to as a black list. He said that
if pilots turned down work and therefore annoyed operations, then they would not
get called. He had financial commitments
and therefore he felt the pressure to
go along with operation's decision. He said: But, I mean, certainly, I
could turn it down, but it wouldn't look favourably, and then I might not be
called for work for another
five days, six days later. Mr Langmead then
suggested that Mr O'Keefe had knocked back a Canberra to Cooma flight and that
there were no ramifications and he
was not put on the black list. Mr
O'Keefe responded by saying that he did not know whether that was the case. He
said he did not recall getting a lot of work
after that particular day but he
would certainly turn down jobs if there was a safety issue.
- When
it was put to Mr O'Keefe whether he was seriously suggesting that he could not
remember getting too much work after that, he
said it might have been a couple
of days, three or four days, where other pilots would be getting called every
single day and then
certain pilots, such as himself, would not get called for a
couple of days. He said pilots always noticed that trend happening if
certain
events like rejecting a flight occurred. Mr O'Keefe also conceded that the
company agreed to put him up in a hotel in Lismore
and that it happened. He
nevertheless insisted the pressure was there.
- When
it was put to Mr O'Keefe whether, by constantly referring to pressure, he was
trying to convey something to the Tribunal, Mr
O'Keefe said:
Because there was – there was always pressure to get a job done or
pressure to operate into conditions that weren't always favourable,
were unsafe.
Aircraft, you know, that were unsafe. We didn't have – we didn't have
faith in the aircraft with all the problems
that
occurred.
- Mr
Bongiorno gave an account of a flight to Rockhampton departing Bankstown around
11.00pm – 12.00am. Mr Bongiorno said that
he was contacted by operations
at about 10.00pm and asked if he was available to do that flight. He said he
had plenty of sleep
that day so he agreed. He then contacted Mr Hanley to
discuss the possibility of having a second pilot because it was fairly late
and
it would be good to have the second pilot for the second part of the flight.
According to Mr Bongiorno, Mr Hanley was not
happy and became abusive.
This was despite the fact that operations told him the company which had
chartered the aircraft had agreed
to pay for a second pilot. Mr Bongiorno
believed it was normal to have two pilots because, not only was it a late night
flight,
there was poor weather in the area and there was an air traffic
controllers' strike. Some sectors of the flight were not covered
by air traffic
control and that caused him some concern. He did not mention that aspect to Mr
Hanley because he did not know there
was an air traffic controllers' strike
until he checked the NOTAMs and the weather on the computer.
- Mr Bongiorno
said he also asked Mr Hanley about the route he was taking and told him he
decided that he would take the coastal
route because there was too much weather
inland, too much storm activity. Apparently Mr Hanley again became abusive and
asked him
why he was looking at the weather radar. That surprised Mr Bongiorno
as he regarded the weather radar as one of his tools of trade.
He said he did
not get any flight planning guidance at all from Mr Hanley. This is despite the
fact that Mr Hanley's evidence
was that he met Mr Bongiorno on that evening
and assisted him with flight planning. Mr Bongiorno categorically denied that
to be
the case.
- Mr
Bongiorno planned via Lismore and when he got there, the weather was not good
and he could not get visual following an instrument
approach so he completed a
missed approach and went to the Gold Coast. He then had some difficulty getting
refuelling because he
could not find the Carnet (fuel credit card) to pay for
refuelling. He spent an hour or so on the ground there and contacted operations
who attempted to contact the refueler but could not get hold of him. Mr
Bongiorno said he wanted to get some sleep and after an
hour or so he had a
friend of his who lived there pick him up and take him back to his house. He
said he was a few minutes away
from his friend's house when Lesley from
operations called indicating that she had managed to get hold of the refueler
and that he
could go back and complete the flight. He told Lesley that he would
like to get some sleep because he was very tired. He said Lesley
said to him:
I can't tell you to go but if you don't go, the boss will have the shits with
you.
- Following
that conversation, Mr Bongiorno went back to the aeroplane and refuelled it. He
then flew to Rockhampton. He said the
time then was about 3.30 to 4.00am. The
flight time between Coolangatta and Rockhampton was around two and a half hours.
He said
he lost communications after Brisbane because of the air traffic
controllers' strike and just before Rockhampton he called on the
Rockhampton
frequency and reported that he was landing off a straight in approach on Runway
04. There was a car on the runway checking
the lights and the car indicated
that he would get off the runway and check the other runway while he was landing
on 04. Mr Bongiorno
then landed, subsequently realising that he had landed on
Runway 33. The person checking the lights in the motor vehicle said that
he was
confused as he saw the aircraft approaching on Runway 33 and could not
understand why he was calling for a straight in approach
on Runway 04. Mr
Bongiorno said he was tired and exhausted and he just called the wrong runway on
the way in. Fortuitously, the
person in the motor vehicle was watching him
closely and moved off the runway so as not to conflict with the landing
aircraft. Mr
Bongiorno did not fly back from Rockhampton the following day as
there was more bad weather coming in that afternoon so he slept.
He could not
recall what time it was but he departed Rockhampton just before the weather
started again. He returned to Bankstown
via Coolangatta to refuel. He said he
had a discussion with Mr Hanley on his return and Mr Hanley was not abusive at
all, he simply
said he did not agree with the route that Mr Bongiorno had
selected on that night.
AIRWORTHINESS
- An
AOC issued to an operator may authorise the flying or operation of aircraft by
authorising the flying or operation of aircraft
included in a class of aircraft
described in the AOC (s 27(2A) of the CA Act). Avtex’s AOC, which
was current immediately
prior to cancellation by CASA, listed the various
classes of Australian registered aircraft in which it was authorised to conduct
charter operations and aerial work operations under Avtex’s AOC. On
applying for the AOC, the applicant is required to provide
CASA with a copy of a
certificate of airworthiness for the aircraft. An owner, operator or pilot of
an Australian aircraft must
not commence a flight in the aircraft or permit
flight in the aircraft to commence if there is no certificate of airworthiness
under
the regulations in force in respect of the aircraft, and if the
regulations do not authorise flight without the certificate (s 20AA(3)
of
the Act).
- In
essence, certificates of airworthiness are issued for the purpose of
establishing that the aircraft is safe to fly, taking into
account its design
and construction, and also that the aircraft has been properly maintained. In
fact, CASA may suspend or cancel
a certificate of airworthiness of an Australian
aircraft, not being an aircraft used in RPT operations, if maintenance is not
carried
out in according with Part IVA of the CAR. It is for these reasons that
one of the key personnel identified in s 28 of the
CA Act regarding the
issue of an AOC is a person described as the head of the aircraft airworthiness
and maintenance control part
of the organisation holding the AOC.
- In
the case of Avtex, this position was occupied by Mr Newberry. He was also the
HAAMC of Skymaster, even thought Skymaster did not
have a maintenance part to
its organisation. It used the services of Avtex’s maintenance section
which held a COA under CAR 30.
Because Mr Newberry occupied the HAAMC
position in both organisations, it seems to me that it is appropriate to examine
any maintenance
problems experienced by aircraft used in the Skymaster operation
as well as those in the Avtex operation. This position clearly
highlights the
overlap between the two organisations, both of which have Mr Siewert as its CEO.
Mr Newberry has occupied the position
in respect of Avtex for about 23 years.
In his affidavit made on 26 August 2010, Mr Newberry said that the chief
engineer of
Avtex, Mr Lynch, assisted him in the performance of those duties.
According to Mr Newberry where any defects are reported in aircraft,
these are
passed on to him and he in turn is required to advise Mr Lynch. Rectification
of defects is arranged by himself or Mr
Lynch. Mr Newberry said he maintains a
trend monitor on a daily basis for the aircraft used in the AOC operations. Mr
Newberry
has no formal engineering qualifications.
- In
an affidavit made on 6 October 2010 Mr Newberry referred to the defects
identified by Mr Simpson, an airworthiness inspector with
CASA, who was
responsible for the airworthiness aspects of the February 2010 audit of Avtex.
Mr Newberry’s responses
to the items identified in the RCAs issued by
CASA on that audit essentially correspond with what Mr Donoghue said when
acquitting
the RCAs. Mr Donoghue said in his affidavit that the Avtex
operations manual did not require pilots to defer recording defects on
the
maintenance release. Rather, the manual recommends that pilots contact someone
qualified to accurately define what the relevant
defect is before recording a
defect incorrectly.
- There
are a number of problems with this statement. The first is that in the course
of his cross-examination by Mr Harvey regarding
what is stated in the operations
manual requiring approvals of amendments to be in writing, Mr Newberry answered:
I don’t know what the Ops Manual says. Its an Operations Manual.
Either Mr Newberry had not read the operations manual entirely or he had
only read selective parts. Mr Newberry did not attach to
his affidavit the
relevant pages of the operations manual to which he referred. The second
problem is that it is difficult
to understand how a defect can be incorrectly
recorded. While I accept that there may be insufficient information given
by a pilot recording a problem, or that what the pilot records
might be cleared
by an engineer without the item requiring rectification, that is hardly an
incorrect recording. It seems to me
that if insufficient information was given
by a pilot, it would not be difficult to contact the pilot by telephone and ask
for further
details. In fact, there is ample evidence that operations contacted
pilots at all hours of the day and night without difficulty.
- Mr
Newberry also said in his affidavit that the pilots should contact someone to
accurately define the relevant defect because some
pilots did not have
engineering knowledge sufficient to diagnose the defect. I have already dealt
with that above. It is not the
role of a pilot to diagnose a defect. The only
role the pilot has is that which is stated in CAR 50, that is, to enter a
defect
as observed by the pilot, on the maintenance release. If in fact what is
entered in the maintenance release, after examination by
a LAME turns out not to
be a defective component, it is up to the LAME to make that assessment and then
to clear the defect endorsement
in accordance with the CARs. Mr Newberry also
stated in his affidavit that the purpose of the section in the operations manual
is
to avoid breaching regulatory requirements and incurring RCAs for incorrectly
recording defects. There was no evidence at all before
me that any RCA was
issued for incorrectly recording a defect. With due respect to Mr Newberry,
this is a bizarre statement.
- In
his examination-in-chief, Mr Newberry was asked whether CASA had ever threatened
his role as HAAMC and he said: not that I know of. However, in
cross-examination it was put to him that he did not hold any approvals from
CASA. Mr Newberry agreed. He also
agreed that it was not a matter for
CASA to fire him.
- In
his affidavit of 21 September 2010, Mr Simpson referred to a review of the
maintenance records for the aircraft operated by Skymaster
which was carried out
in the special audit in June 2010. One of the matters which concerned CASA was
that Skymaster could not demonstrate
that all of the Piper and Aerostar aircraft
used for the purposes of conducting its operations under its AOC had been
maintained
in accordance with service bulletins issued by the manufacturers of
those aircraft. Mr Simpson identified this as serious maintenance
control
deficiency and CASA issued a SA. In addition, CASA identified a number of
maintenance issues which affected 11 of the aircraft
used by Skymaster under its
AOC. I have already referred to this issue above.
- In
response to the claim concerning non-compliance with issued service bulletins,
Mr Newberry said that he did miss a couple. He put this down to a
period when Piper was relinquishing ownership of the Aerostar type certificate
and Avtex was not receiving
the information from either Piper or the new owners.
Mr Newberry also said in his affidavit of 26 August 2010 that his research
confirmed
that two Piper service bulletins had not been addressed. In respect
of those, because they did not apply to the types of aircraft
operated by Avtex
or Skymaster, he was required to write the words Not Applicable in the
log books of the aircraft. However, the fact that service bulletins may not
have been applicable to the type operated by an
AOC holder is not to the point.
That may have been merely fortuitous. Had the service bulletins addressed
something more significant
and which had direct effects on the safety of an
aircraft, they would have also been missed. It is the fact that they were
missed
which is of concern. There were also five bulletins which referred to
the Aerostar which had not been addressed. Again, Mr Newberry
said that in
any event, no safety issue arose from that omission. With respect, that is not
to the point. It indicates, as CASA
submitted, an undisciplined approach to the
maintenance of aircraft.
- Mr
Simpson testified that as part of the February 2010 audit, he tasked another
airworthiness inspector, Mr Arnold, to review an engine
life extension program
operated by Avtex for a number of years. It appears that in 2002 a CASA team
leader in the airworthiness
section, Mr Herb McFarlane, approved an extension of
engine TBOs under CAR 42R regarding 16 engines listed by serial
number.
The approvals were subject to a number of conditions,
including:
- (a) the engines
were to be operated by Avtex only, they were not transferrable;
- (b) several
engines were included in the program which were not included in the original
approval, and there were no subsequent approvals;
- (c) four
engines were found to have exceeded the manufacturers’ recommended TBO;
- (d) the
original approval required the aircraft to be maintained in accordance with an
approved system of maintenance but the log
book statements indicated they had
been maintained in accordance with manufacturers’ schedules; and
- (e) the
original approval required weekly certifications in engine log books specifying
that the engines continued to meet manufacturers’
specifications.
- Following
the audit, CASA issued a Class A ASR in respect of engines fitted to four PA-31
aircraft.
- The
conditions set out by Mr McFarlane also included the clear statement that CASA
must approve any additional engines.
- Mr
Michael English, an airworthiness inspector with CASA, was responsible for
oversight of the Avtex COA between August 2001 and 2005.
During that period, he
was responsible for overseeing the Avtex engine 288 life extension program. In
a statement made on 21 October
2010, Mr English said that while performing his
functions as the assigned inspector in relation to the extension program, he
documented
all decisions, permissions and directions regarding the Avtex
program. In a letter dated 16 October 2003, Mr English advised Avtex
that it
was feasible, in principle, to allow the addition of a Wingaway PA31-350 to the
Avtex engine reliability program. There
was no mention of Skymaster in that
letter. Mr English said he required further particulars of the procedures which
would be put
in place to ensure that Wingaway operations would be varied to
ensure compliance with the CASA approval letter of 7 January 2002.
Mr English
said he had no record of the requirements being met or of a permission being
granted to add to the extension of time
program.
- In
a letter dated 12 May 2005 Mr English notified Avtex that under no conditions
were any engines to be added to the extension of
time program. That statement
is in block capitals and bolded. It could not be clearer.
- In
his evidence-in-chief, Mr Newberry said he was told by Mr English that he could
nominate extra engines and aircraft in the maintenance
system. He said he did
that. Mr Newberry said if he provided strip reports regarding the engines to be
nominated, then it would
be okay to add them to the program. However, quite
plainly, the addition of engines contemplated by Mr English's letter of 16
October
2003 requires information to be provided to ensure that Wingaway
operations would be varied to ensure compliance with CASA's requirements.
In
fact, the letter also indicates that the Wingaway operations manual would need
an amendment to include the additional procedures
required under the program.
Mr Newberry made no mention of those requirements.
- When
it was put to Mr Newberry that the original approval required weekly
certifications in the engine log books, specifying that
the engines continued to
meet the manufacturer's specifications, he said he could not remember being
asked about that. He said he
may have been. He agreed those certifications had
not been entered on a weekly basis. He said he did a check every one hundred
hours. This is despite the fact that he agreed that the original approval
required weekly certifications. Mr Newberry was taken
to statements made by Mr
McFarlane. He agreed that as HAAMC of Avtex, he dealt with Mr McFarlane. When
Mr Newberry was asked whether
Mr English approved the addition of new engines,
he said: That's correct, yes. He said most of that was done verbally.
He recalled receiving Mr English's letter of 12 May 2005 but said that was after
he had
added engines. He said he had nothing in writing to confirm the approval
to add further engines. With respect to Mr Newberry, I
cannot accept his
evidence about this matter. It is simply implausible, particularly as there
appeared to be non-compliance with
the original conditions under which the
extension of TBO was granted. Mr Newberry could not say when he was told that
he could add
further engines.
- In
Mr Newberry's affidavit of 26 August 2010 he said that it was his opinion and Mr
Lynch's opinion that the nose landing gear collapse
at Tibooburra was caused by
a rod end failure, a manufacturing fault in the relevant component. The problem
with this statement
is that Mr Newberry is not an engineer, nor does he have any
engineering qualifications. Mr Lynch, for unexplained reasons, was
not called
to give evidence about the numerous maintenance issues which have arisen since
the 2008 audit. Clearly, I cannot give
any weight to Mr Newberry's evidence
regarding the cause of the nose landing gear collapse.
- In
fact, Mr Newberry's affidavit also incorrectly states that in the course of a
one hundred hourly inspection performed on 13 June
2010, two nose gear idler arm
ends were replaced. That inspection in fact took place on 13 July 2010, some
five days prior to the
nose landing gear collapse. Mr Arnold made a witness
statement dated 16 August 2010 and attached to that statement is the relevant
log book entry. As I have mentioned above, on 18 July 2010 Mr Lynch was at
Tibooburra and he inspected the nose landing gear after
the pilot, Mr Myles,
reported problems. Despite getting information second hand from Mr Lynch,
and not being an engineer, Mr
Newberry nevertheless ventured opinions about the
cause of the problem even though he has not been able to provide the correct
sequence
of events in his witness statement. On the other hand, Mr Arnold, who
is a LAME and has worked on PA-31-350 aircraft as the chief
engineer of Hawker
Pacific's Bankstown maintenance facility, is likely to have a much better
understanding of the engineering problems
encountered. He also examined the
aircraft at Tibooburra. Mr Arnold ventured some possible explanations for the
failure including:
- (a) mis-rigging
of the NLG retraction mechanism;
- (b) binding of
the NLG retraction mechanism; and
- (c) mechanical
(metal) fatigue.
Mr Arnold was also of the opinion that
hydraulic system problems may have been relevant to the retraction mechanism
failure. Mr Newberry
noted that the left hand side hydraulic pump was replaced
on 12 June 2010 and 14 July 2010. He put that down to a faulty batch of
hydraulic pumps imported from the USA and he said those were reported to CASA
through the defect reporting system. He did not elaborate
as to what the
problem with those pumps might have been.
- In
my opinion, it is significant that in his witness statements Mr Newberry made no
mention at all about the inspection conducted
by Mr Lynch on 18 July 2010,
immediately prior to the nose landing gear collapse. In cross-examination he
agreed that a micro switch
adjustment was made on that day, presumably by
Mr Lynch. In fact, as CASA submitted, had it not been for CASA obtaining
statements
from witnesses who were on the flight when the nose landing gear
collapsed, CASA would never have known that Mr Lynch in fact inspected
the
aircraft immediately prior to the accident. Although Mr Newberry said that the
micro switch adjustment is recorded in the log
book, it certainly was not
entered in the maintenance release. In the absence of Mr Lynch giving evidence,
I am none the wiser about
what he in fact did and observed. That may well be
important for the purposes of determining the cause of that incident. For the
purposes of this application, it simply again highlights the undisciplined and
somewhat haphazard nature of maintenance control by
Mr
Newberry.
KEY PERSONNEL
- The
operations of an AOC holder are managed through its key personnel. Section 28
of the CA Act sets out those persons positions.
As far as Avtex is concerned,
the key personnel are Mr Siewert who is the CEO; Mr Donoghue who is the
head of flying operations
or the chief pilot; and Mr Newberry, who is the
HAAMC. Those three persons would retain their positions if Avtex’s AOC
were reinstated. The HOTC, who was formerly Mr Couch, would be taken up by Mr
Moncrieff, assuming him to be acceptable to CASA.
Mr Moncrieff has not played
any part in the operations of Avtex previously and his relationship with Mr
Donoghue and Mr Siewert
is unknown. CASA’s concern in this case is
specifically directed to Mr Siewert, Mr Donoghue and Mr Newberry. Those three
key
personnel have occupied those positions since 2008 and, in fact,
Mr Donoghue was the General Manager of Avtex for some considerable
time
prior to that. In my opinion, it is the influence of these three persons on the
AOC which requires close scrutiny as they are
the persons who have had the power
to make decisions directly affecting the safety of Avtex’s operations.
MR SIEWERT
- Ultimately,
all decisions regarding the operations conducted by Avtex need the approval of
Mr Siewert. Avtex, along with the other
companies, are essentially owned and
controlled by Mr and Mrs Siewert. Although Mrs Siewert, as a Director of Avtex,
has played
no active role in the operations of Avtex, she is nevertheless a
person who is also responsible for Avtex conducting its operations
with a
reasonable degree of care and diligence (see s 28BE(2) of the CA Act).
- Although
Mr Siewert’s evidence was that he had little to do with the day to day
operations of Avtex, leaving that up to the
Chief Pilot and the General Manager
(when Mr Donoghue occupied that position), as CASA submitted, that notion does
not stand up to
close scrutiny. In fact I find that the evidence discloses the
pervasive influence of Mr Siewert on every aspect of Avtex’s
operation.
- Mr
O’Brien, who headed up the operations group, reported directly to
Mr Siewert. The evidence discloses that Mr O’Brien,
and on occasions
some of his staff, exerted pressure on pilots to fly when they should not have
been flying due to fatigue. I also
find operations staff put pressure on pilots
to fly aircraft back to Bankstown with defects so that the maintenance required
could
be conducted at home base. There was no reason why Mr O’Brien could
not have been called to give evidence about the matters
alleged against him and
other operations staff by former pilots. From that I infer that his evidence
would not have assisted Avtex.
There is nothing in the evidence which would
suggest that Mr O’Brien or any of the operations’ staff had anything
personal
to gain by exerting pressure on pilots. Therefore, it is logical to
infer that the pressure came from Mr Siewert as a result of
the commercial
imperative to get the job done. There was also evidence that operations
blacklisted pilots’ and therefore reduced their flying hours where
those pilots had objected to conducting flights due to fatigue or, for
reasons
associated with the weather.
- Following
CASA’s audit in 2008, Mr Siewert became directly involved in identifying
pilots who had not had complete endorsement
training on PA-31 aircraft. Perhaps
more accurately, Mr Siewert gave the appearance of being involved. For reasons
which remain
unexplained, I find Mr Siewert attempted to distance himself from
the endorsements and training provided by Mr Myles. He was aware
that Mr Myles
was conducting endorsement training and endorsing pilots on the PA-31 using
Avtex aircraft. But it seems he never
thought to enquire as to the basis upon
which that activity was being conducted, although it was conducted out of
Avtex’s premises.
He was also aware of CASA’s Delegation and
Approval Instrument issued to Mr Myles. Mr Donoghue told CASA in a letter that
Mr Siewert had contacted all pilots. However, it transpired that Mr Siewert had
done no such thing. Despite being told what happened,
Mr Siewert nevertheless
indicated his support for Mr Myles and he made a vague attempt to suggest that
all of the pilots identified
no longer worked for Avtex but were working for
Skymaster. He subsequently accepted that they were probably previously working
for
Avtex before the transfer of the piston engine operations from Avtex to
Skymaster.
- It
is also remarkable that Mr Hanley, who became the chief pilot of Skymaster after
the 2008 Metro crash in Botany Bay, said
that he was not aware of the
faulty endorsement issue until June 2010. After all, he had become responsible
for pilots operating
PA-31 aircraft under his supervision who possibly had
faulty endorsements. This was clearly something that Mr Siewert should have
explained to Mr Hanley and the issue of faulty endorsements should have been
resolved immediately. Some two years later, the issue
was still alive. Of
course Mr Siewert denied any legal responsibility for those endorsements. Mr
Siewert’s subsequent suggestion
about retaining the services of Mr Myles
as chief pilot after having him counselled by Mr Donoghue is seriously
disturbing. This
entire episode was compounded by the fact that Mr Myles was
not called to give evidence.
- When
threatened with cancellation of Avtex’s AOC in 2008, Mr Siewert readily
accepted the eight conditions recommended by CASA
in order to avoid
cancellation. However, within two months, Mr Siewert was already applying for
the removal of some of those conditions.
While one condition was resolved with
Mr Myles being stood down as the chief pilot, the second condition sought
to be removed
related to multi-crew procedures for the Metro aircraft. This was
clearly directly in response to the Metro accident which involved
a single pilot
operation.
- Mr
Siewert was present at the pilots’ meeting held on 26 October 2008. While
the evidence was that Mr Siewert did not say much
at that meeting,
Mr Hanley, who did most of the talking, was described by Mr Sonter as being
a little bit upset by those questions. Mr Sonter’s description was
it appeared to him that Mr Hanley would have preferred to answer the
questions himself without
the presence of Mr Siewert. This discomfort was also
picked up by Mr Bradley, who said that both Mr Hanley and Mr Siewert were not
impressed by his reference to CAR 238 regarding flying in icing conditions.
He described Mr Hanley as trying to impress Mr Siewert.
In my opinion, the
behaviour of Mr Siewert and Mr Hanley at that meeting demonstrates the influence
Mr Siewert had over the operations
of Skymaster as well as Avtex. As the CEO of
both companies, that should come as no surprise, although it indicates a far
greater
influence over the operations of both Skymaster and Avtex than Mr
Siewert was willing to concede. According to Mr Bradley,
it also resulted
in Mr Hanley espousing one view which was very strict compliance with the rules
and at other times making statements
which were totally contradictory to that
position.
- Mr
Campbell, a CASA officer, also described graphically the way in which Mr Siewert
attempted to exert his influence. When Mr Campbell
complained to
Mr Siewert about the state of a Metro aircraft which he sought to hire,
Mr Siewert made a statement indicating
that general aviation is a small
industry and that he should take more care when voicing complaints because he
may need to be employed
in that industry at a future date. If this kind of
threat was only made on one occasion, one might be prepared to overlook it as
simply an aberration. However, that was not the case. Mr Siewert testified
that he never put pressure on pilots to fly in icing
conditions or where
thunderstorm activity was present, and that he never told pilots not to record
defects on maintenance releases.
Despite that, I find the evidence discloses Mr
Siewert most certainly exerted pressure, but in an indirect way. The incident
described
by Mr Campbell is one of those. These indirect forms of pressure were
described by various former Avtex pilots. They were also
exhibited through the
responses of operations’ staff and Mr Lynch.
- Examples
of this indirect pressure include the following:
- Mr
Siewert at the meeting of pilots in 2008 telling pilots of his flying time in
the 1970s and that the pilots then had a different
mind set, to get the job
done;
- Mr
O’Keefe’s evidence that operations would huff and puff if a pilot
said the weather prevented the flight back to Bankstown
and they would encourage
the pilot to fly the return leg;
- Mr
O’Keefe’s evidence about the chief pilot, encouraging pilots to
go and have a look whether it involved icing conditions or thunderstorm
activity when, quite plainly, aircraft should not have been getting airborne
at
all;
- Mr
Hanley’s statement to Mr Bongiorno after he made a decision to stay
overnight in Lismore due to bad weather, that pilot’s
like
Mr Bongiorno made him and Mr Siewert want to go out and get pilots that
would fly through weather;
- Mr
Latchman’s episode when he felt too ill to do the return flight to Dubbo
and he was told by Mr Siewert directly that if he
did not complete that flight,
Mr Siewert would get another pilot in Dubbo the following day and when Mr
Latchman asked him if he
was being fired, Mr Siewert responding
that’s all up to you;
- Mr
Siewert’s direct conversation with Mr Latchman about getting airborne
within half an hour of being notified of a flight and
if he didn’t, Avtex
would need to find another pilot the following day; and
- Mr
Bongiorno’s episode where he had a long night flying and felt he
couldn’t continue the flight, he was told by Ms Kearns
of operations that
she could not tell him to go but the boss will have the shit’s with
you.
- There
was also the extraordinary event where, following the Canley Vale Road accident,
Mr Siewert, via operations, arranged for a
replacement flight immediately when
he was made aware of the accident. As CASA submitted, this was purely for
commercial reasons
and without regard to the fact that the problems experienced
by Mr Wilson which led to the fatal accident may have been something
to do with
the particular aircraft or fleet of aircraft. He gave no consideration to
whether any safety issues should have been
examined prior to recommencing
operations with the PA-31 aircraft.
- It
is also significant in my opinion that following Mr Couch’s failure to
satisfy an examiner regarding his proficiency on the
Metro III, no steps were
taken by Mr Siewert to remove Mr Couch from the organisation. This is also
despite the fact that on
two occasions, independent sources were certain they
detected the smell of alcohol on Mr Couch when he was about to go and fly the
aircraft. These events should have been fully investigated and, if Mr Couch was
found to have breached the eight hours between bottle and throttle rule,
he should have been dismissed immediately. This is a very serious safety issue
which seems to have been, like many other issues,
simply swept under the carpet.
- Another
serious concern which I have relates to defect recording. While Mr Siewert
testified that he had never told pilots not
to record defects, and I have no
reason to doubt that statement was true, there was clearly indirect pressure put
on pilots to bring
the aircraft back to the Bankstown base for maintenance.
While much of the reluctance to record maintenance might be sheeted home
to
advice given by Mr Lynch and also Mr Hanley’s and Mr Donoghue’s
views about recording defects on the maintenance release,
it is difficult to
accept that Mr Siewert was not aware of the unusual approach to defect reporting
by all of those persons. The
views put by Mr Donoghue, Mr Hanley and Mr
Newberry that a pilot needed to substantiate equipment was unserviceable before
recording
it in the maintenance release is clearly counter to the requirements
set out in CAR 50. The very strange explanation given
by Mr Newberry
regarding incorrect recording of defects and the fact that CASA would
issue a RCA if a defect was incorrectly recorded is astonishing.
- Mr
Hanley’s approach, asking pilots to contact him so that the precise nature
of the defect and its effect on the operations
of the aircraft might be
ascertained before entering it on the maintenance release, is not dissimilar to
the approach of Mr Donoghue.
I find it remarkable that two very experienced
pilots arrived at such an improbable interpretation of CAR 50 of their own
accord.
The most likely explanation is that those persons were instructed,
probably by Mr Siewert, to ensure pilots did not record defects
on the
maintenance release unless they could establish that the item of equipment being
referred to was in fact unserviceable. This
of course usurps the role of the
LAME but, no doubt, it is a means of saving on operating costs. It is also
highly unsafe.
MR DONOGHUE
- In
my analysis of the main problems referred to by CASA, I have not referred to the
three occasions when it is alleged Mr Donoghue
flew without the requisite night
currency. There was some dispute about that and Mr Donoghue’s
explanation, indicating it
was an error, was probably correct. Also, the
allegation about not having instrument flying currency was disputed. It is not
an
issue which goes to the heart of the safety concerns for Avtex. However,
there are a number of matters which most certainly do.
- Mr
Donoghue’s role in rectifying the faulty endorsements of pilots who
received their training from Mr Myles leaves a lot to
be desired. Although it
is true that Mr Donoghue had not at that time accepted the position of
chief pilot of Avtex, he was
its general manager. It was Mr Donoghue who wrote
to CASA on 2 July 2008, stating that on the previous afternoon, Mr Siewert had
contacted all pilots who had been endorsed by Mr Myles to establish the level of
training they received and to make arrangements
for retraining. He also stated
that a number of pilots had been stood down pending retraining. In fact, Mr
Siewert had not contacted
any of the pilots. Although at one stage Mr Donoghue
said that he, Mr Siewert and Mr Coakley had undertaken the task of contacting
pilots who were endorsed by Mr Myles, Mr Donoghue later said Mr Coakley was
placed in charge of contacting all of the pilots
on the list provided by CASA.
Also, despite Mr Donoghue having identified Mr Meinecke as having had no
previous asymmetric
training on the PA-31, he did not follow that up to ensure
that Mr Meinecke did not return to line flying prior to remedial training.
He
also admitted that Mr Latchman had flown a line sortie prior to conducting
retraining. The conclusions which must be drawn from
this conduct are either
that Mr Donoghue did not consider it his responsibility to follow up on the
endorsement training because
those pilots were now flying under the Skymaster
AOC, or he considered that it raised no serious safety concern. Whichever it
was,
I find that his conduct in dealing with this problem was
unsatisfactory.
- The
role of Mr Donoghue in ensuring that Mr Couch had maintained proficiency on the
Metro III aircraft was also unsatisfactory. The
consequence was that any
proficiency checks conducted by Mr Couch when he ceased to be proficient were
invalid. Mr Donoghue maintained
that if the new TCM had been approved by CASA,
as he thought it had, then no issue arose. This view is wrong for two reasons.
- First,
compliance with the eight conditions imposed by CASA only required submission of
amendments to the TCM to be submitted for
acceptance by 30 September 2008. Mere
submission did not indicate acceptance. The issue of a new AOC on 16 December
2008 could
not indicate CASA had accepted the amendments to the TCM. It simply
signified compliance with the conditions on the AOC.
- Secondly,
Mr Donoghue formed the view that a CIR check conducted by a CASA FOI constituted
a proficiency check. Quite plainly, the
chief pilot of an organisation such as
Avtex needed to be thoroughly conversant with the regulations and orders
regarding training
and checking. Also, as CASA submitted, he should have been
aware that approvals to amendments of the TCM by CASA were required in
writing.
In any event, the amendments to the TCM did not satisfy CAR 217 or
CAO 82.1. Avtex’s TCM provided that
proficiency and currency checks
were to be conducted by a qualified TCO pilot in conjunction with a scheduled en
route flight. Plainly,
a CIR check by a CASA FOI did not satisfy this
requirement.
- Although
CASA has also referred to Mr Donoghue’s failure to comply with night
recency requirements set out in CAO 82.0
by flying as a supervisory pilot
for another pilot, Mr Donoghue accepted that he was in error in considering he
could do so. It
is a relatively minor point although I accept that it does
point to Mr Donoghue’s lack of knowledge of the regulatory material
involved in aviation. CASA also pointed to a number of other minor errors made
by Mr Donoghue in relation to recording instrument
flying time, indicating that
as chief pilot, a higher level of awareness and responsibility should have been
demonstrated. While
I accept that to be the fact, the errors made by Mr
Donoghue were relatively minor and no doubt serve as a reminder to Mr Donoghue
to take more care in recording flight instrument times.
- Mr
Donoghue’s response to CASA’s finding that Mr Barker was not
qualified to conduct an international passenger carrying
flight in a Merlin III
aircraft because he had not accrued 10 hours experience as pilot in command in
that aircraft type prior to
undertaking the flight is of greater significance.
Although aware of the class endorsement provisions contained in CAO 40.1.0
and the requirement for a pilot to be competent when operating different
aircraft models in accordance with CAO 82.1, he overlooked
the provisions
in paragraph 4 of CAO 82.1. That paragraph requires persons acting as pilot in
command in charter operations under
the IFR to have 10 hours experience as pilot
in command of the aircraft type. This is clearly a safety related provision
which,
in my opinion, Mr Donoghue should have been aware of. As the chief
pilot, it was his responsibility to ensure that charter flights
conducted by
Avtex pilots were both lawful and safe. I find that he failed to do so.
- Mr
Donoghue expressed the view that pilots on board, but not sitting in either of
the seats which provide access to the flying controls
of the aircraft,
nevertheless constituted operating crew as that expression is defined in the
CAR. He denied that passengers were
ever carried on training flights, although
there were pilots on board for the purpose of taking a turn in operating the
aircraft
at some stage during the flight. In fact, in his evidence-in-chief, Mr
Donoghue insisted that although pilots were on board for
the purpose of
retraining and should be considered as operating crew, they nevertheless were
only ferried to Wagga where one of the
pilots got out and then the training
continued. After the first pilot had completed his training, presumably the
aircraft landed
and the second pilot for training got in and completed his
training. However, there was also other evidence given by Mr Donoghue
that in
fact three pilots were onboard on a training flight which went to Richmond and
he was onboard the aircraft when Mr Myles
was undergoing training by Mr Couch.
If Mr Donoghue was genuinely of the view that the expression operating crew
included pilots who were waiting their turn to exchange seats with the pilot
then undergoing training, there of course would have
been no need for the
landing at Wagga and the disembarkation of the non-operating pilot or pilots.
As I have already indicated above,
the note to the definition of the expression
operating crew must be read in context. It does not include a pilot who
is sitting in the aircraft awaiting his or her turn to undergo proficiency
checking or training. Perhaps the most significant aspect of this issue is the
fact that until the problems were brought to Mr Donoghue’s
attention, he
appeared to be unaware of the prohibitions regarding the carriage of passengers
on certain flights as set out in CAR 249.
- Mr
Donoghue was responsible for ensuring that Avtex pilots’ did not exceed
RTOW in the course of their operations. To do so
is to breach CAR 235 and
CAO 20.7.1B. Despite being aware that the Aleda data had not been updated
since 2008, he allowed
pilots to continue to use that information. It had the
potential to result in a safety issue. I find that simply attempting to
supplement the Aleda charts by using ERSA and NOTAMs was, as CASA submitted,
unsatisfactory.
- CASA
was also critical of Mr Donoghue for his lack of familiarity with the 2004 TCM
and the subsequent proposed 2009 TCM. Mr Donoghue’s
subsequent
assumptions regarding acceptance by CASA of the amendments made to the TCM are
cause for serious concern. One would reasonably
expect the chief pilot of an
AOC holder to take significantly greater care to ensure all operations are
conducted in accordance with
approved documents. This is particularly so with
the statutory requirements for proficiency checking.
- Mr
Donoghue said in evidence that he enlisted the help of ACS, Mr Couch and a Mr
Arthur White to develop the SMS. Despite that assistance,
some 18 months after
the condition was placed on Avtex’s AOC to implement the SMS, it remained
at an unsatisfactory stage of
development. The safety manager, Mr Morgan, did
not receive training under the SMS until June 2010 and no other key personnel
had
attended any SMS training course. Mr Donoghue said that he was involved in
the steps and processes in the course of development
of the SMS. Overall, the
SMS development has been unsatisfactory and there was no evidence of strong
support from Mr Donoghue for
that. I find that the lack of meetings and action
taken in respect of safety reports is evidence of the company simply going
through
the motions, without being committed to the development of an SMS.
- I
have already mentioned above the extensive problems I have found with the
process of defect reporting and the entry of defects on
maintenance releases.
It seems to me that Mr Donoghue should have actively and strongly supported
pilots to endorse maintenance
releases with whatever they considered to be
defects and, when pilots expressed difficulty with the chief engineer about
having maintenance
work conducted, he should have actively supported the pilots
and reported the conduct of the chief engineer to Mr Siewert. In my
view, this
aspect of Mr Donoghue’s performance as a chief pilot was wholly
unsatisfactory.
- CASA
submitted that Mr Donoghue’s evidence and manner of presentation of
evidence left the impression that he was prepared to
readily accept the
suggestions of others and adopt them as his own. CASA cited a number of
examples of this behaviour. I agree
with that submission. Furthermore,
Mr Donoghue’s conduct as chief pilot strongly suggests that either
his views were
closely aligned with that of Mr Siewert, or he adopted Mr
Siewert’s views in spite of understanding that they might have safety
consequences. The chief pilot’s role has often been described as
having a foot in both camps. By that I understand that the chief pilot
acts as CASA’s observer of the operations of the AOC holder with a view to
keeping
CASA informed before safety issues arise. On the other hand, he is also
an employee of the AOC holder and has duties to that entity.
However, the chief
pilot’s primary role, in my opinion, is the oversight of the safe
operation of the AOC holder and its compliance
with all regulatory material.
The chief pilot must not be persuaded by any person’s views which might
jeopardise the safety
of the operation. In my opinion, Mr Donoghue failed to
meet this standard.
MR NEWBERRY
- Mr
Newberry’s role as HAAMC for Avtex and Skymaster and also of the
certificate of approval section of Avtex, places him in
a pivotal position
regarding the airworthiness of aircraft operated by the AOC holder. With
respect to Mr Newberry, and I mean no
criticism of him at all, that position
should be occupied by a LAME. My concern is that a person without engineering
qualifications
placed in such a position will almost invariably be influenced
and possibly controlled by the engineer who heads up the engineering
operation
of the AOC holder, if it has one. As the legislation currently stands, there is
no formal qualification required for a
person in this position. In fact, CASA
approval for the appointment of the HAAMC is not required, unlike that for the
chief pilot.
It may be that CASA should examine this issue with a view to
making appointments to this position subject to its approval.
- While
there was evidence before me about the resources available to Avtex,
particularly in relation to the maintenance of the aircraft,
at the conclusion
of hearing all of the evidence regarding the maintenance of the aircraft used by
the AOC holder, I am seriously
concerned about the state of airworthiness of
those aircraft. There was ample evidence from former pilots of Avtex and one of
CASA’s
flying operations inspectors, Mr Campbell, about the serviceability
of aircraft used in the operation. In my opinion, the evidence
also discloses a
significantly large number of serious mechanical failures which cannot be
attributed to causes outside the maintenance
organisation.
- With
respect to Mr Newberry, his responses regarding the engine life extension
program for the PA-31 aircraft were unsatisfactory.
His somewhat carefree
assessment about receiving verbal approval to add further engines to the program
is not the approach one would
expect of a competent and conscientious
HAAMC.
- Mr
Newberry’s understanding of the legislative provisions regarding
airworthiness issues was demonstrably deficient. His explanations
for why
defects had not been entered on the maintenance release because they had been
detected in the course of conducting maintenance
were simply unbelievable. Mr
Newberry’s evidence about the reasons for certain failures in components
cannot carry any weight.
He was not qualified to offer those opinions. The
person who was qualified, Mr Lynch, was not called to give evidence. That, in
my opinion, was very significant.
- In
summary, Mr Newberry is an inappropriately qualified person to hold the position
of HAAMC. His performance in this role does not
meet the standard required for
the position and it has resulted in poor airworthiness control of the aircraft
used by the AOC holder.
CONCLUSION
- The
decision which I must make is discretionary. CASA’s decision in this case
was made under the serious and imminent risks
to air safety provisions contained
in Division IIIA of the CA Act. The decision under review was made under
s 30DI of the CA
Act. Under that section, if CASA is satisfied that a
serious imminent risk to air safety would exist if the AOC were not varied,
suspended or cancelled; and the grounds for CASA’s belief are related to
the circumstances that gave rise to CASA’s decision
to suspend the
authorisation under s 30DC, then CASA may vary, suspend or cancel the
authorisation. While that was in fact
the decision taken, CASA submitted that I
could nevertheless proceed to affirm CASA’s decision if I were to find
that Avtex
had breached a condition of its AOC (at s 28BA(3)). For the
reasons I have already set out above, I agree with that submission.
Nevertheless, whether I proceed under s 28BA or s 30DI of the CA Act,
the decision remains discretionary.
- I
have come to the conclusion that CASA’s decision to cancel Avtex’s
AOC was correct. It was the correct response to
the safety problems it
discovered when closely examining the operations of Avtex. In fact, I am of the
view that the decision was
correct whether it was based on the serious and
imminent threat basis or the breach of AOC conditions basis.
- Although
Avtex seemed to operate for a considerable number of years without any serious
problems, for reasons that are not entirely
clear, by 2006 CASA was becoming
aware of safety issues within Avtex. At that time, both the turbine and piston
aircraft operations
were conducted by Avtex. The original complaints received
were regarding poor maintenance practices. While of course it could be
said
that these only concern the certificate of approval holder, that is not the case
here where Avtex is also an AOC holder. It
has a duty to ensure the
airworthiness of the aircraft used in the AOC operation. While it need not have
its own maintenance organisation
to support the airworthiness of the aircraft
used in its operation, where it does, it would be reasonable to expect a greater
degree
of control over maintenance practices thereby ensuring the airworthiness
of the aircraft. Unfortunately, the evidence before me
indicates the
opposite.
- In
2007 CASA refused to issue an exemption to Avtex from duty time requirements by
issuing a FRMS. It had failed to update its existing
FMS. Shortly after this,
one of Avtex’s Metro III aircraft crashed after take off killing the
pilot. That prompted CASA to
undertake a special risk based audit of Avtex.
The audit disclosed numerous safety problems and CASA issued two SAs as well as
a
number of RCAs. It also identified problems with the chief pilot of Avtex and
it resulted in CASA taking steps to cancel Avtex’s
AOC. However, in order
to give the company a second chance, Avtex agreed to eight conditions being
placed on its AOC, including
removal of its then chief pilot, Mr Myles. Avtex
then separated its piston engine aircraft operations from Avtex, moving those to
Skymaster under a new chief pilot, Mr Hanley.
- As
CASA became more involved with Avtex as a result of monitoring compliance with
the AOC conditions and responding to requests by
Avtex to remove some of those
conditions, it discovered further significant safety problems. This culminated
in a second risk based
audit being conducted in February 2010. To the concern
of CASA, it discovered that many of the issues raised in the June 2008 audit
remained. This was despite the fact that Avtex now had a new chief pilot,
Mr Donoghue, the former general manager of that company.
While on the
surface it appeared that Avtex was dealing with the issues raised by the audit,
closer examination of its operations
revealed nothing much had changed.
- Matters
came to a head in May 2010 when CASA served on Avtex a show cause notice
referring to some 28 RCA’s and one SA. However,
on 15 June 2010
a PA-31P Mojave aircraft crashed while attempting an emergency landing on Canley
Vale Road near Bankstown
airport. That accident claimed the life of the pilot
and a flight nurse. It resulted in a special audit being conducted of the
Skymaster operation. Avtex made strenuous efforts throughout the hearing of
this matter to quarantine issues involving Skymaster
operations. It was
apparent from the evidence that while some matters could be excluded, there was
a significantly large overlap
between the two organisations as a result of
common key personnel. Many issues raised in the Skymaster audit became relevant
because
they involved the same key personnel.
- The
evidence disclosed that the operations of both Skymaster and Avtex were unsafe.
While Mr Siewert testified that he was not involved
in the day to day operations
of Avtex, the evidence disclosed the extent of his influence, particularly over
key personnel. That
is quite likely why, despite some changes to key personnel
following the 2008 audit, nothing changed. I have found that major decisions
about the way in which Avtex operated were driven by Mr Siewert. His influence
is pervasive in all aspects of Avtex’s operations.
While that, from the
commercial perspective, comes as no surprise, it does become a problem when
commercial imperatives override
safety considerations. In my opinion, this is
what was happening in Avtex and Skymaster.
- As
Professor Reason explained in his academic paper, it is possible to recognise
typical accident (or incident) patterns. The fact
that different key personnel
are involved in events simply implicates causal factors relating to the
workplace and the system at
large. Simply changing key personnel without
changing the safety culture from the very top of an organisation will not ensure
a
safe system of working. In my opinion, as CASA submitted, Avtex has a poor
safety culture and it cannot change without there being
change at the very head
of this organisation. There was no evidence before me which might indicate that
was likely to happen.
- I
have dealt in some detail with the significant issues which were also highly
contentious. Despite close examination, I was unable
to find any significant
redeeming features about the behaviour of the key personnel in respect of those
issues. I preferred the
evidence of former pilots of Avtex, because they have
no interest in the outcome of this decision whatsoever. The same could not
be
said of pilots who, until the cancellation of the AOC, continued to fly for
Avtex. Also, the former pilots who gave evidence
were cross-examined, while
those pilots who continue to be associated with Avtex were not. Their
statements were also extremely
brief and of course, not tested by
cross-examination.
- As
for the independent expert evidence given by Mr Quinn, while I have no doubt
that Mr Quinn provided a forthright account of his
findings when examining
Avtex’s operations, it was based on very limited material. He interviewed
Mr Siewert, Mr Hanley,
Mr Donoghue and Mr Newberry but he did not interview
any pilots who were then flying for Avtex. Nor did he attempt to contact any
former pilots who had operated either under the Avtex or Skymaster AOC’s.
He did not interview Mr Lynch, Mr O’Brien,
Mr Couch or Mr Myles. His
interviews were with persons who had an interest in putting forward the best
possible view of Avtex’s
operations. He nevertheless concluded that
Avtex’s operation was between reactive and calculative on Professor
Hudson’s
scale. Despite that, Mr Quinn provided a favourable report
regarding Avtex’s safety culture. He arrived at this conclusion
even
though Professor Hudson explained that safety culture can only be considered
seriously in the latter stages of his evolutionary
ladder. He said that prior
to that, up to and including the calculative stage, the term safety culture
should be described as formal
and superficial structures, rather than being an
integral part of the overall culture. In my view, Mr Quinn’s assessment
was
correct, but his conclusion is plainly incorrect.
- In
addition to the evidence disclosing the existence of a serious and imminent risk
to air safety, it also disclosed many breaches
of the conditions of
Avtex’s AOC, both those conditions expressly stated on its AOC and those
imposed by the operation of Subdivision
E of Division II of the CA Act. I find
that the directors’ of Avtex did not take all reasonable steps to ensure
that every
activity covered by the AOC and everything done in connection with
those activities was done with a reasonable degree of care and
diligence. I
also find that Avtex did not at all times maintain an appropriate organisation
with a sufficient number of appropriately
qualified personnel and a sound
effective management structure having regard to the nature of its operations.
Therefore, I am also
of the view that if CASA were minded, it could have relied
on s 28BA(3) of the CA Act for the purposes of coming to its cancellation
decision.
- In
my opinion, CASA’s decision to cancel Avtex’s AOC was correct. I
affirm that decision.
I certify that the three hundred and ninety
[390] preceding paragraphs are a true copy of the reasons for the decision
herein of
Mr Egon Fice, Senior Member
Signed:
.........[sgd] Elise Montalto.............................
Associate
Dates of Hearing 23, 24 September 2010
5, 6, 7, 8, 18, 19, 20, 21, 22 October 2010
15, 16, 17, 18, 19 November 2010
Date of Decision 4 February 2011
Counsel for the Applicant Mr H. J. Langmead SC
Mr T. W. Quinn
Solicitor for the Applicant Norton White Lawyers and Notaries
Counsel for the Respondent Mr I. Harvey
Solicitor for the Respondent Civil
Aviation Safety Authority
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